Intake system component

Patent metadata

Field	Value
Publication number	US-10486097-B2
Application number	US-201715717278-A
Country	US
Kind code	B2
Filing date	Sep 27, 2017
Priority date	Oct 11, 2016
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

An intake system component includes a side wall and a holding sheet arranged on an inner surface of the side wall. The side wall is formed by a fibrous body including base material fibers and binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet is formed in the same manner as the side wall by a fibrous body including the base material fibers and the binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet includes a holding portion and a joined portion. The holding portion holds an adsorbent that adsorbs a fuel component. The joined portion is located around the holding portion and joined with the inner surface of the side wall by the binder fibers.

First claim

The invention claimed is:

1. An intake system component comprising:
a side wall that forms an intake passage, wherein the side wall is formed by a fibrous body including base material fibers and binder fibers that bond together the base material fibers, and the binder fibers have a lower melting point than the base material fibers; and
a holding sheet arranged on an inner surface of the side wall, wherein the holding sheet is formed in the same manner as the side wall by a fibrous body including the base material fibers and the binder fibers that bond together the base material fibers, and the binder fibers have a lower melting point than the base material fibers, wherein
the holding sheet includes
a holding portion that holds an array of a plurality of adsorbents that adsorbs a fuel component, wherein the holding portion does not pass between the array to contact the side wall, and
a joined portion located around the holding portion and joined with the inner surface of the side wall by the binder fibers.

2. The intake system component according to claim 1 , wherein
the side wall is one of a plurality of side walls,
the side walls are arranged in a radial direction of the intake passage and joined with each other by the binder fibers, and
the holding sheet is arranged on the inner surface of one of the side walls.

3. The intake system component according to claim 1 , wherein
the inner surface of the side wall includes a recess, and
the holding sheet is arranged so that the adsorbent held by the holding portion is located in the recess.

4. The intake system component according to claim 3 , wherein
the inner surface of the side wall includes a peripheral portion located around an opening of the recess,
the joined portion is joined with the peripheral portion by the binder fibers in a state in which the adsorbent held by the holding portion is located in the recess, and
a surface of the holding portion that opposes the intake passage is coplanar with a surface of the joined portion that opposes the intake passage.

5. The intake system component according to claim 1 , wherein
the holding portion of the holding sheet includes a front surface sheet and a rear surface sheet that are adhered to each other, and
the adsorbent is held between the front surface sheet and the rear surface sheet.

Assignees

• Toyota Boshoku Kk

Inventors

• Kimura Ryusuke

Classifications

• B01D2259/4516

  for fuel vapour recovery systems · CPC title

• B01D2253/102

  Carbon · CPC title

• B01D53/0407 Primary

  Constructional details of adsorbing systems · CPC title

• F02M35/104 Primary

  Intake manifolds · CPC title

• F02M35/1272

  using absorbing, damping, insulating or reflecting materials, e.g. porous foams, fibres, rubbers, fabrics, coatings or membranes · CPC title