Robotically powered surgical device with manually-actuatable reversing system

Patent metadata

Field	Value
Publication number	US-10485541-B2
Application number	US-201615079526-A
Country	US
Kind code	B2
Filing date	Mar 24, 2016
Priority date	Jun 28, 2012
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

A surgical tool for use with a robotic system that includes a tool drive assembly that is operatively coupled to a control unit of the robotic system that is operable by inputs from an operator and is configured to robotically-generate output motions. A drive system is configured to interface with a corresponding portion of the tool drive assembly for receiving the robotically-generated output motions and applying the output motions to a drive shaft assembly which is configured to apply control motions to a surgical end effector operably coupled thereto. A manually-actuatable control system operably interfaces with the drive shaft assembly to facilitate the selective application of manually-generated control motions to the drive shaft assembly.

First claim

What is claimed is:

1. A surgical tool for use with a robotic system that includes a tool drive assembly that includes a plurality of rotary output members that are selectively rotatable upon applications of inputs from an operator to a control unit of the robotic system, wherein said surgical tool comprises:
a surgical end effector comprising:
a first jaw and a second jaw; and
a firing member axially movable between a starting position and an ending position within said first and second jaws and wherein said surgical tool further comprises:

an elongate shaft assembly operably coupled to said surgical end effector and comprising a firing shaft operably interfacing with said firing member to apply firing motions thereto;
a tool mounting portion operably coupled to said elongate shaft assembly and configured for removable operable attachment to the tool drive assembly of the robotic system, wherein said tool mounting portion comprises:
a firing drive system, comprising:
a first rotary drive assembly configured for operable rotary engagement with a corresponding one of the rotary output members when said tool mounting portion is operably attached to the tool drive assembly of the robotic system;
a second rotary drive assembly in operable engagement with said firing shaft and movable between a first engaged position, wherein said second rotary drive assembly is in operable engagement with said first rotary drive assembly such that rotation of the corresponding one of the rotary output members in a first actuation direction causes said second rotary drive assembly to apply rotary firing motions to said firing shaft in a first rotary direction, and a disengaged position, wherein said second rotary drive assembly is disengaged from said first rotary drive assembly while said first rotary drive assembly remains in operable rotary engagement with the corresponding one of the rotary output member; and
a manually-actuatable control system configured to, upon actuation, move said second rotary drive assembly out of operable engagement with said first rotary drive assembly and apply additional rotary firing motions to said firing shaft while said first rotary drive assembly remains in operable rotary engagement with the corresponding one of the rotary output members.

2. The surgical tool of claim 1 , wherein, upon said actuation of said manually-actuatable control system, said manually-actuable control system applies said additional rotary firing motions to said firing shaft in a second rotary direction that is opposite to said first rotary direction.

3. The surgical tool of claim 2 , wherein upon application of said rotary firing motions to said firing shaft in said first rotary direction, said firing shaft causes said firing member to move in a distal direction from said starting position towards said ending position.

4. The surgical tool of claim 3 , wherein upon application of said additional rotary firing motions to said firing shaft in said second direction, said firing shaft causes said firing member to move in a proximal direction towards said starting position.

5. The surgical tool of claim 4 , further comprising a replaceable component portion, wherein said replaceable component portion is replaceable while said tool mounting portion is in operable attachment with the tool drive assembly of the robotic system.

6. The surgical tool of claim 1 , wherein, upon said application of said manually-actuable control system, said manually-actuable control system applies said additional rotary firing motions to said firing shaft in said first rotary direction.

7. The surgical tool of claim 1 , further comprising a replaceable component portion, wherein said replaceable component comprises a surgical staple cartridge removeably supported in said first jaw and wherein said second jaw comprises an anvil.

8. The surgical tool of claim 7 , wherein said firing member comprises a tissue cutting surface and is configured to eject surgical staples store within said surgical staple cartridge as said firing member is moved from said starting position to said ending position.

9. The surgical tool of claim 1 , wherein said tool mounting portion further comprises:
a mounting member operably supporting said first rotary drive assembly and said second rotary drive assembly thereon;
an adapter member coupled to said mounting member, said adapter member comprising:
at least one intermediate rotary output member operably interfacing with said first rotary drive assembly and the corresponding one of the rotary output members; and
a releaseable latch to releasably attach the adapter member to the tool drive assembly.

10. The surgical tool of claim 1 , wherein said manually-actuable control system comprises an actuator that is moveable from an unactuated position to an actuable position wherein said actuator is manually-manipulatable to generate said additional rotary firing motions.

11. The surgical tool of claim 10 , wherein said actuator is configured to be releasably retained in said unactuated position.

12. The surgical tool of claim 11 , wherein said tool mounting portion further comprises a mounting member operably supporting said first rotary drive assembly and said second rotary drive assembly thereon and wherein said actuator comprises a handle that is movably supported on said mounting member between said unactuated position and said actuable position and wherein said handle is configured to establish a releaseable frictional engagement with said mounting member when in said unactuated position.

13. The surgical tool of claim 1 , wherein one of said first and second jaws is configured to removable support a replaceable component portion therein.

14. The surgical tool of claim 1 , wherein one of said first and second jaws is movable relative to the other of said first and second jaws between open and closed positions upon application of jaw control motions thereto.

15. A surgical tool for use with a robotic system that includes a tool drive assembly that includes a rotary output member that is selectively rotatable upon application of inputs from an operator to a control unit of the robotic system, wherein said surgical tool comprises:
a surgical end effector comprising:
a first jaw and a second jaw, wherein one of said first and second jaws is movable relative to the other of said first and second jaws between open and closed positions upon application of jaw control motions thereto; and
a firing member axially movable between a starting position and an ending position within said first and second jaws and wherein said surgical tool further comprises:

an elongate shaft assembly operably coupled to said surgical end effector and comprising a firing shaft operably interfacing with said firing member to apply firing motions thereto;
a tool mounting portion operably coupled to the elongate shaft assembly and configured for removable operable attachment to the tool drive assembly of the robotic system, wherein said tool mounting portion comprises:
a firing drive system in operable engagement with the rotary output member and being configurable between an actuatable configuration in which actuation of the rotary output member applies rotary control motions thereto which causes said firing drive system to apply rotary firing motions to said firing shaft with a first portion of the firing drive system and an unactuatable configuration in which a second portion of said firing drive system remains in operable engagement with the rotary output member and the first portion of said firing drive system is disengaged from said second portion;

Assignees

• Ethicon Llc

Inventors

• Shelton Iv Frederick E

Classifications

• A61B17/068 Primary

  Surgical staplers {, e.g. containing multiple staples or clamps}({staplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105;} for performing anastomosis A61B17/115; {staplers in general B25C5/00}) · CPC title

• A61B34/30

  Surgical robots · CPC title

• A61B2017/00314

  Separate linked members · CPC title

• A61B2017/00398

  using powered actuators, e.g. stepper motors, solenoids · CPC title

• A61B34/37

  Leader-follower robots (A61B34/35 takes precedence) · CPC title