Pump system and method for determining the flow in a pump system

Patent metadata

Field	Value
Publication number	US-10480968-B2
Application number	US-201615392289-A
Country	US
Kind code	B2
Filing date	Dec 28, 2016
Priority date	Dec 29, 2015
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

A pump system has at least one fluid container ( 2 ) which comprises an inlet ( 4 ) and an outlet ( 6 ), at least one pump ( 8 ) arranged in the inlet ( 4 ) or the outlet ( 6 ), and a control device ( 16 ) which includes a flow evaluation device for determining a flow through the fluid container ( 2 ) of the pump system. The flow evaluation device is configured such that the flow evaluation device uses a system model for determining the flow. The system model includes at least two different sub-models, a sub-model which describes the inflow behavior of the fluid container ( 2 ) and a sub-model which describes the outflow behavior of the fluid container ( 2 ). A corresponding pump flow evaluation method is provided.

First claim

What is claimed is:

1. A pump system comprising:
at least one fluid container comprising an inlet and an outlet;
at least one pump arranged in the inlet or in the outlet; and
a control device comprising a flow evaluation device for determining a flow through the fluid container of the pump system, the flow evaluation device being configured such that the evaluation device uses a system model for determining flow, wherein:
the system model is comprised of at least two different sub-models, comprising a sub-model which describes inflow behavior of the fluid container and a sub-model which describes outflow behavior of the fluid container;
the control device comprises:
a memory configured to store data acquired in the pump system, and
a parameter evaluation device configured to determine parameters of the at least two sub-models on the basis of the stored data; and

the parameter evaluation device is configured to determine parameters of the first sub-model simultaneously with a determination of parameters of the second sub-model.

2. A pump system according to claim 1 , wherein the two different sub-models are of a different nature from each other.

3. A pump system according to claim 1 , wherein the parameter evaluation device is configured to determine parameters of the at least two sub-models by way of error minimization between an estimated output variable which is determined by the sub-models, and a corresponding output variable which has been measured or calculated in the system by way of the use of the least-mean-squares method.

4. A pump system according to claim 1 , wherein the fluid container is provided with a level sensor which detects the fluid level in the inside of the fluid container, wherein the detected fluid level is stored as part of the acquired data.

5. A pump system according to claim 1 , wherein the at least one pump comprises an electrical drive motor and a power detection device which detects the current electrical power of the drive motor, wherein the electric power is stored as part of the acquired data.

6. A pump system according to claim 1 , wherein a pressure sensor is arranged at the outlet side of the pump, said pressure sensor detecting the outlet pressure of the pump, wherein the outlet pressure is stored as part of the acquired data.

7. A pump system according to claim 1 , wherein the control device is configured such that the control device detects a number of active pumps in the pump system or a rotation speed of the at least one pump, wherein a number of the active pumps or a rotation speed or both a number of the active pumps and a rotation speed is stored as part of the acquired data.

8. A pump system according to claim 1 , wherein the first sub-model is a function of time and of at least one determined model parameter.

9. A pump system according to claim 1 , wherein the second sub-model is a function of data which is acquired in the system, and of at least at least one determined model parameter.

10. A pump system according to claim 1 , wherein the control device is configured such that the second sub-model is used in order to determine pump flow.

11. A pump system according to claim 1 , wherein:
the fluid container is a pump sump, and the pump is arranged in an outlet to pump fluid out of the pump sump; and
the first sub-model describes the inflow into the pump sump and the second sub-model describes behavior of the pump.

12. A pump system according to claim 1 , wherein:
the pump is arranged in the inlet to fill the fluid container; and
the first sub-model describes outflow out of the fluid container and the second sub-model describes behavior of the pump.

13. A pump flow evaluation method for determining outlet flow of a pump system, the method comprising:
providing the pump system, which pump system comprises at least one pump and a fluid container comprising an inlet and an outlet;
providing a control device comprising a flow evaluation device for determining a flow through the fluid container of the pump system, the flow evaluation device being configured such that the evaluation device uses a system model and a memory configured to store data acquired in the pump system;
acquiring data from the pump system and storing the acquired data in the memory;
with the control device determining outlet flow by the system model which is comprised of at least two sub-models, comprised of a sub-model which describes inflow behavior of the fluid container and of a sub-model which describes outflow behavior of the fluid container;
providing the control device with a parameter evaluation device configured to determine parameters of the sub-models on the basis of the stored data; and
with the parameter evaluation device, determining parameters of the first sub-model simultaneously with determining parameters of the second sub-model.

14. A pump flow evaluation method according to claim 13 , wherein the at least two sub-models are of a different nature to the extent that they have a different behavior as a reaction to a change of input values.

15. A pump flow evaluation method according to claim 13 , wherein during a continuous operation of the pump system the parameter evaluation device continuously determines and adapts parameters of the sub-models by continuously determining parameters of the first sub-model simultaneously with continuously determining parameters of the second sub-model, based on previously measured data stored in the data memory, which is provided with said step of acquiring data from the pump system during said continuous operation of the pump system.

16. A pump system according to claim 1 , wherein the parameter evaluation device is configured to, during a continuous operation of the pump system, continuously determine and adapt parameters of the sub-models by continuously determining parameters of the first sub-model simultaneously with continuously determining parameters of the second sub-model, based on previously measured data stored in the data memory, which data is acquired during said continuous operation of the pump system.

17. A pump system comprising:
at least one fluid container comprising an inlet and an outlet;
at least one pump arranged in the inlet or in the outlet; and
a control device comprising a flow evaluation device for determining a flow through the fluid container of the pump system, the flow evaluation device being configured such that the evaluation device uses a system model for determining flow, wherein:
the system model is comprised of at least two different sub-models, comprising a sub-model which describes inflow behavior of the fluid container and a sub-model which describes outflow behavior of the fluid container;
the control device comprises:
a memory configured to store data acquired in the pump system, and
a parameter evaluation device configured to determine parameters of the at least two sub-models on the basis of the stored data;

the parameter evaluation device is configured to continuously determine parameters of the first sub-model and to continuously determine parameters of the second sub-model during a continuous operation of the pump system, based on previously measured data stored in the data memory, which data is from said continuous operation of the pump system; and
the continuous determination of parameters of the first sub-model occurs simultaneously with the continuous determination of parameters of the second sub-model.

Assignees

• Grundfos Holding As

Inventors

• Kallesøe Carsten Skovmose

Classifications

• F04D13/16

  with storage reservoirs · CPC title

• F04D15/0088 Primary

  Testing machines · CPC title

• F04D13/06 Primary

  the pump being electrically driven · CPC title

• E03F2201/20

  Measuring flow in sewer systems · CPC title

• G01F1/34 Primary

  by measuring pressure or differential pressure · CPC title