Connecting rod manufacturing method and connecting rod

Patent metadata

Field	Value
Publication number	US-10480565-B2
Application number	US-201816217241-A
Country	US
Kind code	B2
Filing date	Dec 12, 2018
Priority date	Dec 25, 2017
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

A connecting rod manufacturing method includes: forming, in an inner circumferential surface of a through-hole formed at an end of the connecting rod, a plurality of first holes as fracture start portions such that the first holes are arrayed in an axial direction of the through-hole and extend in a first direction; forming a plurality of second holes as the fracture start portions, each between adjacent ones of the first holes, such that the second holes are arrayed in the axial direction and extend in a second direction different from the first direction relative to the first holes; and fracture-splitting the end of the connecting rod into a rod part and a cap part using the fracture start portions as start points.

First claim

What is claimed is:

1. A connecting rod comprising:
a rod part having a fracture surface; and
a cap part that has a fracture surface, and defines a through-hole together with the rod part in a state where the fracture surfaces are positioned relative to each other, wherein
in the state where the fracture surfaces are positioned relative to each other, a plurality of first holes that is arrayed in an axial direction of the through-hole and extends in a first direction from an inner circumferential surface of the through-hole, and a plurality of second holes that is arrayed in the axial direction and extends from the inner circumferential surface in a second direction different from the first direction relative to the first holes, are present between the fracture surfaces.

2. A connecting rod manufacturing method comprising:
forming, in an inner circumferential surface of a through-hole formed at an end of the connecting rod, first holes as fracture start portions such that the first holes are arrayed in an axial direction of the through-hole and extend in a first direction;
forming second holes as the fracture start portions, each between adjacent ones of the first holes, such that the second holes are arrayed in the axial direction and extend in a second direction different from the first direction relative to the first holes; and
fracture-splitting the end of the connecting rod into a rod part and a cap part using the fracture start portions as start points.

3. The connecting rod manufacturing method according to claim 2 , wherein one of the first holes and one of the second holes that are adjacent to each other partially communicate with each other.

4. The connecting rod manufacturing method according to claim 2 , wherein one of the first holes and one of the second holes that are adjacent to each other communicate with each other at ends opening in the inner circumferential surface.

5. The connecting rod manufacturing method according to claim 2 , wherein one of the first holes communicates with a first one of the second holes, located at one end of three of the second holes that are adjacent to one another, at ends opening in the inner circumferential surface, communicates with a second one of the second holes, located at the other end of the three second holes, at leading ends, and communicates with a third one of the second holes, located between the one end and the other end of the three second holes, at intermediate portions.

6. The connecting rod manufacturing method according to claim 2 , wherein one of the first holes communicates with one of two of the second holes that are adjacent to each other at ends opening in the inner circumferential surface, and communicates with another one of the two second holes at leading ends.

7. The connecting rod manufacturing method according to claim 6 , wherein the two second holes extend in a direction orthogonal to the inner circumferential surface of the through-hole.

8. The connecting rod manufacturing method according to claim 2 , wherein one of the second holes communicates with one of two of the first holes that are adjacent to each other at intermediate portions, and communicates with another one of the two first holes at intermediate portions.

9. The connecting rod manufacturing method according to claim 2 , wherein one of the second holes is shorter than one of the first holes.

10. The connecting rod manufacturing method according to claim 2 , further comprising cooling the fracture start portions between forming the first holes and forming the second holes.

11. The connecting rod manufacturing method according to claim 10 , wherein:
the fracture start portions include a first fracture start portion and a second fracture start portion facing each other across a center of the through-hole; and
the first holes or the second holes are formed as the second fracture start portion by laser beam machining, while cooling of the first fracture start portion is in progress after the first holes are formed as the first fracture start portion by laser beam machining and before the second holes are formed as the first fracture start portion.

12. The connecting rod manufacturing method according to claim 2 , wherein a relationship between an inside diameter d of each of the first holes and the second holes of which leading ends are adjacent to each other and a distance A in the axial direction between the leading ends satisfies—(d/4)≤A≤d.

13. The connecting rod manufacturing method according to claim 2 , wherein a relative angle α between axes of one of the first holes and one of the second holes satisfies 30°≤α≤150°.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kawazoe Takaaki

Classifications

• F16C2240/44

  Hole or pocket sizes · CPC title

• F16C2220/80

  by separating parts, e.g. by severing, cracking · CPC title

• F16C7/023

  for piston engines, pumps or the like · CPC title

• F16C7/02 Primary

  Constructions of connecting-rods with constant length · CPC title

• B23K26/382

  by boring · CPC title