Hybrid mechanical-laser drilling equipment

Patent metadata

Field	Value
Publication number	US-10480249-B2
Application number	US-201415521349-A
Country	US
Kind code	B2
Filing date	Nov 26, 2014
Priority date	Nov 26, 2014
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

Systems and methods for utilizing hybrid mechanical-laser drilling tools, such as drill bits and hole-openers, are provided. Such drilling tools may include mechanical cutters in addition to laser cutting mechanisms designed to focus laser beams toward a subterranean formation. The mechanical cutters and laser cutting mechanisms may work in combination to advance a wellbore through the subterranean formation. The drilling tools may be controlled to vary the amount of energy output through the mechanical drilling via the cutters and through the laser-assisted drilling via the lasers.

First claim

What is claimed is:

1. A system, comprising:
a laser-mechanical hybrid drill bit, comprising:
first mechanical cutters for selectively applying mechanical force to a subterranean formation to drill a wellbore through the subterranean formation; and
a first laser cutting mechanism for selectively directing a first laser beam toward the subterranean formation to drill the wellbore;

a laser-mechanical hybrid hole-opener, comprising:
second mechanical cutters for selectively applying mechanical force to a wall of the wellbore through the subterranean formation to shape the wellbore; and
a second laser cutting mechanism for selectively directing a second laser beam toward the wall to shape the wellbore;

and a controller communicatively coupled to the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener,
wherein the controller is configured to perform an engineering analysis and to control the relative amounts of energy output to the subterranean formation by the first and second mechanical cutters and the first and second laser cutting mechanisms all at the same time based on the engineering analysis.

2. The system of claim 1 , wherein the laser-mechanical hybrid drill bit comprises a roller-cone laser drill bit.

3. The system of claim 1 , wherein the laser-mechanical hybrid drill bit comprises a fixed polycrystalline diamond compact (PDC) laser drill bit.

4. The system of claim 1 , wherein the laser-mechanical hybrid drill bit comprises a roller-cone PDC hybrid laser drill bit.

5. The system of claim 1 , wherein:
the laser-mechanical hybrid drill bit is operable in a mechanical mode where the first mechanical cutters alone are used to drill the wellbore, a hybrid mode where both the first mechanical cutters and the first laser cutting mechanism are used to drill the wellbore, and a laser mode where the first laser cutting mechanism alone is used to drill the wellbore;
the laser-mechanical hybrid hole-opener is operable in a mechanical mode where the second mechanical cutters alone are used to shape the wellbore, a hybrid mode where both the second mechanical cutters and the second laser cutting mechanism are used to shape the wellbore, and a laser mode where the second laser cutting mechanism alone is used to shape the wellbore; and
the controller is communicatively coupled to the laser-mechanical hybrid drill bit and to the laser-mechanical hybrid hole-opener to control operation of each of the laser-mechanical hybrid drill bit and the laser-mechanical hybrid drill bit in the mechanical mode, the hybrid mode, or the laser mode.

6. The system of claim 1 , further comprising one or more sensors communicatively coupled to the controller for measuring real time properties of the subterranean formation, real-time properties of the drilling operation, or both, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener, wherein the controller is configured to perform the engineering analysis based on the properties of the subterranean formation, the real-time properties of the drilling operation, or both.

7. The system of claim 1 , wherein the controller controls the relative amount of energy output to the subterranean formation from the first and second mechanical cutters and from the first and second laser cutting mechanism such that an efficiency of a drilling operation is maximized based on a calculated total input energy of the drilling operation, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener.

8. A method, comprising:
performing a drilling operation via a system comprising a laser-mechanical hybrid drill bit and a laser-mechanical hybrid hole-opener to advance a wellbore through a subterranean formation,
wherein the laser-mechanical hybrid drill bit comprises:
first mechanical cutters for selectively applying mechanical force to a subterranean formation to drill a wellbore through the subterranean formation; and
a first laser cutting mechanism for selectively directing a laser beam toward the subterranean formation to drill the wellbore;

wherein the laser-mechanical hybrid hole-opener comprises:
second mechanical cutters for selectively applying mechanical force to a wall of the wellbore through the subterranean formation to shape the wellbore; and
a second laser cutting mechanism for selectively directing a second laser beam toward the wall to shape the wellbore;

receiving data indicative of a formation property of a subterranean formation, a real-time property of the drilling operation, or both via a controller, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener;
performing an engineering analysis of the data indicative of the formation property, the real-time property of the drilling operation, or both via the controller;
outputting a first one or more control signals to operate the first and second mechanical cutters to output an amount of mechanical energy from the first and second mechanical cutters based on the engineering analysis; and
outputting a second one or more control signals to a laser power source to operate the first and second laser cutting mechanisms to output an amount of laser energy from the first and second laser cutting mechanisms based on the engineering analysis; and
controlling a relative amount of energy output to the subterranean formation from the first and second mechanical cutters and from the first and second laser cutting mechanisms all at the same time based on the engineering analysis.

9. The method of claim 8 , further comprising sensing the data indicative of the formation property, the real-time property of the drilling operation, or both via one or more sensors while advancing the wellbore, receiving the data indicative of the formation property from the one or more sensors, performing the engineering analysis, and outputting the first and second one or more control signals while advancing the wellbore.

10. The method of claim 8 , further comprising detecting the formation property via one or more sensors disposed in an offset well separate from the wellbore prior to advancing the wellbore.

11. The method of claim 8 , wherein the engineering analysis comprises determining a total drilling efficiency of the drilling operation based on at least two selected from the group consisting of: a mechanical specific energy; a hydro-mechanical specific energy; and a laser specific energy.

12. The method of claim 8 , further comprising performing the engineering analysis based on a depth of the wellbore, a trajectory of the wellbore, a drilling efficiency, a hole-cleaning property, a wellbore stability property, a borehole quality, cost per foot drilled, or a combination thereof.

13. The method of claim 8 , wherein the engineering analysis is based at least partially on a cost of operating the first and second laser cutting mechanisms per foot drilled by the mechanical-laser hybrid drilling drill bit and the mechanical-laser hybrid hole-opener.

14. The method of claim 8 , further comprising outputting additional control signals via the controller to adjust the relative amount of mechanical energy output from the first and second mechanical cutters and the amount of laser energy output from the first and second laser cutting mechanisms.

15. The method of claim 8 , further comprising controlling a relative amount of energy output to the subterranean formation from the first and second mecha

Assignees

• Halliburton Energy Services Inc

Inventors

• Samuel Robello
• Aniket

Classifications

• E21B49/00

  Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells · CPC title

• E21B10/08

  Roller bits (E21B10/26 takes precedence; roller core bits E21B10/06; characterised by wear resisting parts E21B10/50) · CPC title

• E21B7/15 Primary

  of electrically generated heat · CPC title

• E21B44/00 Primary

  Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions · CPC title

• B23K26/0093

  combined with mechanical machining or metal-working covered by other subclasses than B23K · CPC title