Membrane electrode assembly and electrochemical hydrogen pump

Patent metadata

Field	Value
Publication number	US-10480087-B2
Application number	US-201715709560-A
Country	US
Kind code	B2
Filing date	Sep 20, 2017
Priority date	Dec 26, 2016
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

A membrane electrode assembly includes: an electrolyte membrane that includes a pair of main surfaces; a cathode catalyst layer that is provided to one main surface of the electrolyte membrane; an anode catalyst layer that is provided to the other main surface of the electrolyte membrane; a cathode gas diffusion layer that is provided to the cathode catalyst layer; and an anode gas diffusion layer that is provided to the anode catalyst layer. The anode gas diffusion layer includes a metal steel plate that includes a plurality of vent holes through which gas passes, unevenness is provided to a main surface of the metal steel plate that neighbors the anode catalyst layer, and a difference in a height of the unevenness in a thickness direction of the metal steel plate is less than a thickness of the electrolyte membrane.

First claim

What is claimed is:

1. A membrane electrode assembly comprising:
an electrolyte membrane that includes a pair of main surfaces;
a cathode catalyst layer that is provided to one main surface of the electrolyte membrane;
an anode catalyst layer that is provided to the other main surface of the electrolyte membrane;
a cathode gas diffusion layer that is provided to the cathode catalyst layer; and
an anode gas diffusion layer that is provided to the anode catalyst layer,
 an anode gas diffusion device including:
an anode main body that includes an anode gas diffusion layer that is provided to the anode catalyst layer; and

 an anode gas flow path plate, wherein
the anode main body is provided between the anode gas flow path plate and the anode catalyst layer, wherein

the anode gas diffusion layer includes a metal steel plate that includes a main surface and a plurality of vent holes through which gas passes, the main surface of the metal steel plate neighboring the anode catalyst layer,
unevenness is provided to the main surface of the metal steel plate that neighbors the anode catalyst layer, and
a difference in a height of the unevenness in a thickness direction of the metal steel plate is less than a thickness of the electrolyte membrane.

2. The membrane electrode assembly according to claim 1 , wherein
a plating layer is provided to the main surface of the metal steel plate that neighbors the anode catalyst layer, and
the difference in the height of the unevenness is greater than a membrane thickness of the plating layer.

3. The membrane electrode assembly according to claim 1 , wherein
the metal steel plate includes a laminated body of a plurality of metal steel sheets that have a plurality of through holes, and
each of the vent holes is configured by interconnection between the through holes of the neighboring metal steel sheets.

4. The membrane electrode assembly according to claim 3 , wherein at least one of the metal steel sheets among the plurality of metal steel sheets includes an interconnection path that interconnects the through holes.

5. The membrane electrode assembly according to claim 4 , wherein the interconnection path interconnects the through holes that are provided to a same metal steel sheet which neighbors the metal steel sheet provided with the interconnection path.

6. The membrane electrode assembly according to claim 4 , wherein the interconnection path interconnects the through holes that are provided to different metal steel sheets which neighbor the metal steel sheet provided with the interconnection path.

7. The membrane electrode assembly according to claim 1 , wherein the anode gas diffusion layer further includes a sintered metal sheet that diffuses gas on a main surface side of the metal steel plate that does not neighbor the anode catalyst layer.

8. An electrochemical hydrogen pump comprising:
a voltage applicator that applies a voltage between the cathode catalyst layer and the anode catalyst layer; and
the membrane electrode assembly according to claim 1 .

9. The electrochemical hydrogen pump according to claim 8 , wherein
the anode gas diffusion device further includes:

an anode end plate.

10. The electrochemical hydrogen pump according to claim 9 , wherein
the anode gas flow path plate is provided between the anode end plate and the anode main body, and
the metal steel plate is provided between the anode main body and the anode catalyst layer.

11. A membrane electrode assembly comprising:
an electrolyte membrane that includes a pair of main surfaces;
a cathode catalyst layer that is provided to one main surface of the electrolyte membrane;
an anode catalyst layer that is provided to the other main surface of the electrolyte membrane;
a cathode gas diffusion layer that is provided to the cathode catalyst layer; and
 an anode gas diffusion device including:
an anode main body that includes an anode gas diffusion layer that is provided to the anode catalyst layer; and

 an anode gas flow path plate, wherein
the anode main body is provided between the anode gas flow path plate and the anode catalyst layer, wherein

the anode gas diffusion layer includes a metal steel plate that includes a main surface and a plurality of vent holes through which gas passes, the main surface of the metal steel plate neighboring the anode catalyst layer,
unevenness is provided to the main surface of the metal steel plate that neighbors the anode catalyst layer, and
surface roughness Ra of the main surface of the metal steel plate that neighbors the anode catalyst layer is less than a thickness of the electrolyte membrane.

12. The membrane electrode assembly according to claim 9 , wherein
a plating layer is provided to the main surface of the metal steel plate that neighbors the anode catalyst layer, and
the difference in the height of the unevenness is greater than a membrane thickness of the plating layer.

13. The membrane electrode assembly according to claim 9 , wherein
the metal steel plate includes a laminated body of a plurality of metal steel sheets that have a plurality of through holes, and
each of the vent holes is configured by interconnection between the through holes of the neighboring metal steel sheets.

14. The membrane electrode assembly according to claim 13 , wherein at least one of the metal steel sheets among the plurality of metal steel sheets includes an interconnection path that interconnects the through holes.

15. The membrane electrode assembly according to claim 14 , wherein the interconnection path interconnects the through holes that are provided to a same metal steel sheet which neighbors the metal steel sheet provided with the interconnection path.

16. The membrane electrode assembly according to claim 14 , wherein the interconnection path interconnects the through holes that are provided to different metal steel sheets which neighbor the metal steel sheet provided with the interconnection path.

17. The membrane electrode assembly according to claim 9 , wherein the anode gas diffusion layer further includes a sintered metal sheet that diffuses gas on a main surface side of the metal steel plate that does not neighbor the anode catalyst layer.

18. An electrochemical hydrogen pump comprising:
a voltage applicator that applies a voltage between the cathode catalyst layer and the anode catalyst layer; and
the membrane electrode assembly according to claim 11 .

19. The electrochemical hydrogen pump according to claim 18 , wherein the anode gas diffusion device further includes:
an anode end plate.

20. The electrochemical hydrogen pump according to claim 19 , wherein
the anode gas flow path plate is provided between the anode end plate and the anode main body, and
the metal steel plate is provided between the anode main body and the anode catalyst layer.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Ukai Kunihiro
• Yakumaru Yuuichi

Classifications

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M8/0245

  in the form of layered or coated products · CPC title

• H01M8/0247

  characterised by the form (characterised by a channel configuration H01M8/0258) · CPC title

• B01D53/326

  in electrochemical cells · CPC title

• H01M8/0258

  characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant · CPC title