System and method for controlling coolant flow through a heater core of a vehicle to increase an engine auto-stop period

Patent metadata

Field	Value
Publication number	US-10479168-B2
Application number	US-201715489970-A
Country	US
Kind code	B2
Filing date	Apr 18, 2017
Priority date	Apr 18, 2017
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

A system according to the present disclosure includes a start-stop module, a bypass valve control module, and a flapper valve control module. The start-stop module is configured to stop an engine of a vehicle independent of an ignition system of the vehicle. The bypass valve control module is configured to adjust a bypass valve to a bypass position to prevent engine coolant from flowing from the engine to a heater core of the vehicle when the engine is stopped independent of the ignition system. The flapper valve control module is configured to control a flapper valve to adjust an amount of airflow from an evaporator of the vehicle to a cabin of the vehicle through the heater core.

First claim

What is claimed is:

1. A system comprising:
a start-stop module configured to automatically stop an engine of a vehicle;
a bypass valve control module configured to adjust a bypass valve to a bypass position in response to the engine being automatically stopped, wherein adjusting the bypass valve to the bypass position causes engine coolant to bypass a heater core of the vehicle while allowing engine coolant to circulate through the engine; and
a flapper valve control module configured to control a flapper valve to adjust an amount of airflow from an evaporator of the vehicle to a cabin of the vehicle through the heater core.

2. The system of claim 1 wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position based on at least one of an operating state of the engine, an outside air temperature, an engine coolant temperature, and a climate control mode.

3. The system of claim 2 wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position when the outside air temperature is greater than a predetermined temperature.

4. The system of claim 2 wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position when the engine coolant temperature is greater than a predetermined temperature.

5. The system of claim 4 wherein the engine coolant temperature is measured in at least one of the heater core and a coolant line extending between the bypass valve and the heater core.

6. The system of claim 2 wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position when the engine is running if at least one of the outside air temperature, the engine coolant temperature, and the climate control mode satisfy a predetermined criteria.

7. The system of claim 1 further comprising the bypass valve, wherein the bypass valve includes:
a first inlet port that receives coolant from the engine;
a first outlet port that discharges coolant to the heater core;
a first flow path extending from the first inlet port to the first outlet port;
a second inlet port that receives coolant from the heater core;
a second outlet port that discharges coolant to the engine;
a second flow path extending from the second inlet port to the second outlet port; and
a first door that is adjustable between a first position and a second position, the first door preventing fluid communication between the first and second flow paths when the first door is in the first position, the first door interrupting the first flow path by preventing fluid communication between the first inlet port and the first outlet port when the first door is in the second position, wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position by adjusting the first door to the second position.

8. The system of claim 7 wherein the bypass valve includes a second door that is adjustable between a first position and a second position, the second door preventing fluid communication between the first and second flow paths when the second door is in the first position, the second door interrupting the second flow path by preventing fluid communication between the second inlet port and the second outlet port when the first door is in the second position, wherein the bypass valve control module is configured to adjust the bypass valve to the bypass position by adjusting the first and second door to their respective second positions.

9. The system of claim 8 wherein the bypass valve includes:
a first connection between the first and second flow paths, the first connection being located closer to the first inlet port than the first outlet port and closer to the second outlet port than to the second inlet port; and
a second connection between the first and second flow paths, the second connection being located closer to the first outlet port than the first inlet port and closer to the second inlet port than to the second outlet port, wherein the first and second doors are disposed between the first and second connections when the first and second doors are in their respective second positions.

10. The system of claim 1 wherein the flapper valve control module is configured to control the flapper valve to direct all of the airflow from the evaporator to the cabin through the heater core when the engine is automatically stopped.

11. A method comprising:
automatically stopping an engine of a vehicle;
adjusting a bypass valve to a bypass position in response to the engine being automatically stopped, wherein adjusting the bypass valve to the bypass position causes engine coolant to bypass a heater core of the vehicle while allowing engine coolant to circulate through the engine; and
controlling a flapper valve to adjust an amount of airflow from an evaporator of the vehicle to a cabin of the vehicle through the heater core.

12. The method of claim 11 further comprising adjusting the bypass valve to the bypass position based on at least one of an operating state of the engine, an outside air temperature, an engine coolant temperature, and a climate control mode.

13. The method of claim 12 further comprising adjusting the bypass valve to the bypass position when the outside air temperature is greater than a predetermined temperature.

14. The method of claim 12 further comprising adjusting the bypass valve to the bypass position when the engine coolant temperature is greater than a predetermined temperature.

15. The method of claim 14 wherein the engine coolant temperature is measured in at least one of the heater core and a coolant line extending between the bypass valve and the heater core.

16. The method of claim 12 further comprising adjusting the bypass valve to the bypass position when the engine is running if at least one of the outside air temperature, the engine coolant temperature, and the climate control mode satisfy a predetermined criteria.

17. The method of claim 11 wherein the bypass valve includes:
a first inlet port that receives coolant from the engine;
a first outlet port that discharges coolant to the heater core;
a first flow path extending from the first inlet port to the first outlet port;
a second inlet port that receives coolant from the heater core;
a second outlet port that discharges coolant to the engine;
a second flow path extending from the second inlet port to the second outlet port; and
a first door that is adjustable between a first position and a second position, the first door preventing fluid communication between the first and second flow paths when the first door is in the first position, the first door interrupting the first flow path by preventing fluid communication between the first inlet port and the first outlet port when the first door is in the second position, wherein the bypass valve is adjusted to the bypass position by adjusting the first door to the second position.

18. The method of claim 17 wherein the bypass valve includes a second door that is adjustable between a first position and a second position, the second door preventing fluid communication between the first and second flow paths when the second door is in the first position, the second door interrupting the second flow path by preventing fluid communication between the second inlet port and the second outlet port when the first door is in the second position, wherein the bypass valve is adjusted to the bypass position by adjusting the first and second door to their respective second positions.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Running Aaron P
• Baldwin Steven R

Classifications

• B60H1/039

  from air leaving the interior of the vehicle, i.e. heat recovery · CPC title

• B60H1/00485

  Valves for air-conditioning devices, e.g. thermostatic valves · CPC title

• F01P2031/30

  Cooling after the engine is stopped · CPC title

• F01P2060/08

  Cabin heater · CPC title

• F01P3/20 Primary

  Cooling circuits not specific to a single part of engine or machine (F01P3/22 takes precedence) · CPC title