Device and method for infiltrating a fiber preform

Patent metadata

Field	Value
Publication number	US-10479031-B2
Application number	US-201314652291-A
Country	US
Kind code	B2
Filing date	Dec 6, 2013
Priority date	Dec 21, 2012
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

The invention relates to a method and a device for infiltrating a fiber preform of a component of fiber composite material with a matrix material. On the method side, it is proposed that an elastic coating ( 3 ) is applied onto the fiber preform ( 1, 23, 37 ), wherein the elastic coating ( 3 ) is widened to form a gap space ( 22 ) between the fiber preform ( 1 ) and the coating ( 3 ). The matrix material ( 21 ) is then fed into the gap space ( 22 ) and the elastic coating ( 3 ) is subsequently pressed against the fiber preform ( 1, 23, 37 ). On the device side, it is claimed that an elastic coating ( 3 ) is arranged on the fiber preform ( 1, 23, 37 ) and means are provided, which are in operative connection with the elastic coating ( 3 ), by which the coating ( 3 ) can be widened while forming a gap space ( 22 ) between the fiber preform ( 1, 23, 37 ) and the coating ( 3 ). A matrix material ( 21 ) can be fed into the gap space ( 22 ) and the coating ( 3 ) can be pressed against the fiber preform ( 1, 23, 37 ).

First claim

What is claimed is:

1. A method of infiltrating with a matrix material a fiber preform for a component of fiber composite material, wherein the method comprises:
(a) applying an elastic overlay to the fiber preform, the fiber preform being dry,
(b) expanding the elastic overlay by creating an unoccupied gap that surrounds the fiber preform between a surface of the fiber preform and the elastic overlay,
(c) introducing the matrix material directly into the unoccupied gap through a casting line which comprises a casting-line connection piece connected to the elastic overlay to distribute the matrix material over the surface of the fiber preform, and
(d) thereafter pressing the elastic overlay onto the fiber preform to cause the matrix material to infiltrate the fiber preform, wherein a tubular, elastic overlay is used, and wherein the tubular elastic tube is applied to the fiber preform such that the elastic tube is drawn over a hollow-profile auxiliary body.

2. The method of claim 1 , wherein an internal, pressure-tight closed system for generating pressure in the region between the overlay and the fiber preform is created between the fiber preform and the overlay.

3. The method of claim 2 , wherein prior to introduction of matrix material into the unoccupied gap, the fiber preform is evacuated by the internal pressure system.

4. The method of claim 1 , wherein an external, pressure-tight closed system is created between a pressure chamber and the overlay.

5. The method of claim 1 , wherein the unoccupied gap between the fiber preform and the overlay is created such that positive pressure is established in an internal, pressure-tight closed system in relation to a pressure in an external, pressure-tight system.

6. The method of claim 1 , wherein the elastic overlay is pressed onto the fiber preform by creating a positive pressure in an external, pressure-tight closed system in relation to a pressure in an internal, pressure-tight closed system.

7. A method of infiltrating with a matrix material a fiber preform for a component of fiber composite material, wherein the method comprises:
(a) surrounding the fiber preform with an elastic overlay,
(b) expanding the elastic overlay by creating an unoccupied gap that surrounds the fiber preform between a surface of the fiber preform and the overlay,
(c) introducing the matrix material directly into the unoccupied gap and distributing the matrix material 360° over the surface of the fiber preform, and
(d) thereafter pressing the elastic overlay onto the fiber preform to cause the matrix material to infiltrate the fiber preform, wherein a tubular, elastic overlay is used, and wherein the elastic tube is applied to the fiber preform such that the elastic tube is drawn over a hollow-profile auxiliary body.

8. The method of claim 7 , wherein the fiber preform is introduced into a clear opening of the auxiliary body.

9. The method of claim 7 , wherein the fiber preform over which the overlay has been placed is placed on a mold core prior to expanding of the overlay.

10. The method of claim 7 , wherein the fiber preform is placed on a mold core prior to placing the elastic overlay on the fiber preform.

11. The method of claim 10 , wherein the overlay connected to the mold core has a pressure-tight connection to the mold core.

12. The method of claim 7 , wherein the fiber preform is arranged in the tubular, elastic overlay by means of an intake device.

13. The method of claim 12 , wherein the intake device has a hollow-profile-shaped auxiliary body.

14. The method of claim 7 , wherein an external, pressure-tight closed system is created between a pressure chamber and the overlay.

15. The method of claim 7 , wherein the unoccupied gap between the fiber preform and the overlay is created such that positive pressure is established in an internal, pressure-tight closed system in relation to a pressure in an external, pressure-tight system.

16. The method of claim 7 , wherein the elastic overlay is pressed onto the fiber preform by creating a positive pressure in an external, pressure-tight closed system in relation to a pressure in an internal, pressure-tight closed system.

17. The method of claim 7 , wherein the fiber preform is rod-shaped.

18. The method of claim 17 , wherein prior to (b) the preform is wound onto a cylindrical mold core.

19. The method of claim 18 , wherein the cylindrical mold core comprises a spiral-shaped groove so that a shape of the wound fiber preform is fit to a shape of a coil spring.

20. The method of claim 7 , wherein the method is used to produce a coil spring.

Assignees

• Thyssenkrupp Federn & Stabilisatoren Gmbh
• Thyssenkrupp Ag

Inventors

• Hufenbach Werner
• Lepper Martin
• Werner Jens
• Koehler Christian
• Bartsch André

Classifications

• B29K2105/08

  of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns · CPC title

• B29C70/446 Primary

  Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames · CPC title

• B29C70/542

  Placing or positioning the reinforcement in a covering or packaging element before or during moulding, e.g. drawing in a sleeve · CPC title

• B29C70/48

  and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM] {, e.g. by vacuum} · CPC title