Power and data transmission between explosion proof devices and intrinsically safe devices

Patent metadata

Field	Value
Publication number	US-10476305-B2
Application number	US-201615278836-A
Country	US
Kind code	B2
Filing date	Sep 28, 2016
Priority date	Sep 28, 2015
Publication date	Nov 12, 2019
Grant date	Nov 12, 2019

Abstract

A system comprises an explosion proof device and an intrinsically safe device. The explosion proof device is coupled to a power supply. The intrinsically safe device includes a user interface. The explosion proof device is configured to induce inductive coupling with the intrinsically safe device. The inductive coupling between the explosion proof device and the intrinsically safe device enables the transfer of power from the explosion proof device to the user interface of the intrinsically safe device. The inductive coupling can additionally enable the transfer of data between the explosion proof device and the intrinsically safe device.

First claim

What is claimed:

1. A system comprising:
an enclosure device coupled to a power supply; and
an intrinsically safe interface device having a user interface, wherein the interface device lacks an independent power source, and
wherein the enclosure device is configured to induce inductive coupling with the interface device and wherein the inductive coupling between the enclosure device and the interface device enables the transfer of power from the enclosure device to the interface device.

2. The system of claim 1 , wherein the inductive coupling between the enclosure device and the interface device enables the transfer of data between the enclosure device and the interface device.

3. The system of claim 1 , wherein the enclosure device comprises an outlet box, a control station, a panel board, or a motor starter enclosure.

4. The system of claim 1 , wherein the power transferred between the enclosure device and the interface device is of a high enough energy to power the interface device but of low enough energy to comply with Underwriters' Laboratories standard UL 913.

5. The system of claim 1 , wherein the inductive coupling of the enclosure device is generated by an inductive circuit contained within a plug, wherein the plug includes threads enabling the plug to interface with a port of the enclosure device.

6. The system of claim 5 , wherein the threaded interface between the plug and the port of the enclosure device provides a flame cooling path.

7. The system of claim 5 , wherein the threaded interface is of a non-conductive material.

8. The system of claim 1 , wherein enclosure device includes electrical controls comprising one or more of push buttons, rocker switches, flip switches, dials, selector switches, and indicator lights.

9. The system of claim 1 , wherein the enclosure device includes an explosion-proof enclosure.

10. A system comprising:
an explosion proof enclosure including a resonant transmitter circuit having a first inductor;
an intrinsically safe device including a resonant receiver circuit having a second inductor, wherein the resonant transmitter circuit and the resonant receiver circuit are configured to be inductively coupled, wherein the intrinsically safe device lacks a power source; and
wherein the resonant transmitter circuit is configured to transmit data to the inductively coupled receiver circuit.

11. The system of claim 10 , wherein the resonant transmitter circuit is additionally configured to power the intrinsically safe device via the inductive coupling of the resonant transmitter circuit and the resonant receiver circuit.

12. The system of claim 11 , wherein the resonant transmitter circuit is configured to transmit data by pausing power transmission to the resonant receiver circuit.

13. The system of claim 12 , wherein the resonant receiver circuit of the intrinsically safe device is additionally configured to transmit data to the resonant transmitter circuit.

14. The system of claim 13 , wherein the resonant receiver circuit is configured to transmit data by shorting the second inductor.

15. The system of claim 14 , wherein shorting the second inductor causes a phase shift in an output of the resonant transmitter circuit.

16. A system comprising:
an explosion proof enclosure having a hub;
a plug configured to fit within the hub, the plug having a cavity containing at least a first inductor electrically coupled to a transmitter circuit housed within the explosion proof enclosure;
an intrinsically safe device including a receiver circuit having a second inductor, wherein the transmitter circuit and the receiver circuit are configured to be inductively coupled and wherein the intrinsically safe device lacks a power source; and
wherein the transmitter circuit is configured to transmit power and/or data to the inductively coupled receiver circuit.

17. The system of claim 16 , wherein the transmitter circuit is configured to transmit data by pausing power transmission to the receiver circuit.

18. The system of claim 16 , wherein the receiver circuit of the intrinsically safe device is additionally configured to transmit data to the transmitter circuit.

19. The system of claim 18 , wherein the receiver circuit is configured to transmit data by shorting the second inductor.

20. The system of claim 19 , wherein shorting the second inductor causes a phase shift in an output of the transmitter circuit.

21. The system of claim 16 , wherein the plug is fabricated from a non-conductive material.

22. The system of claim 17 , wherein the plug is configured to be removable.

23. A method comprising:
powering a transmitter circuit in an explosion proof enclosure, the transmitter circuit having a first inductor configured to operate at a resonant frequency;
inductively coupling the transmitter circuit to a receiver circuit of an intrinsically safe device, wherein the intrinsically safe device lacks an independent power source; and
powering the intrinsically safe device via a voltage induced in the receiver circuit by the transmitter circuit.

24. The method of claim 23 , further comprising transmitting data from the transmitter circuit to the receiver circuit via the inductive coupling.

25. The method of claim 23 , further comprising powering an additional intrinsically safe device containing a receiver circuit via voltage induced in the receiver circuit by the transmitter circuit.

26. The method of claim 24 , transmitting data from the transmitter circuit to the receiver circuit by pausing the power transmitted from the transmitter circuit to the receiver circuit.

27. The method of claim 24 , further comprising transmitting data from the receiver circuit to the transmitter circuit.

28. The method of claim 27 , transmitting data from the receiver circuit to the transmitter circuit by shorting the second inductor.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Freer Benjamin Avery
• Iannce Stephan P

Classifications

• H01M10/4257

  Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H02J50/12 Primary

  of the resonant type · CPC title

• H05K5/0217

  Mechanical details of casings (covers, lids, hoods or members for covering apertures H05K5/03) · CPC title