Electrical coupler, power converter, and method

Patent metadata

Field	Value
Publication number	US-10475551-B2
Application number	US-201615139781-A
Country	US
Kind code	B2
Filing date	Apr 27, 2016
Priority date	Apr 27, 2015
Publication date	Nov 12, 2019
Grant date	Nov 12, 2019

Abstract

An electric coupler includes a body, a first electrical path through the body having a first resistance to electric current within a first frequency range and a second electrical path through the body having a second resistance to electric current within a second frequency range.

First claim

What is claimed is:

1. An electric coupler comprising:
a first body and a second body, each body comprising,
at least one inner layer and at least two outer layers, each layer being configured to receive a current;
wherein, the at least one inner layer is electrically connected on one side to a first outer layer of the at least two outer layers, and is electrically connected on an opposite side to a second outer layer of the at least two outer layers, each connection defining an interface between the inner layer and the first and second outer layers; and
wherein, the first body and the second body are connected via an insulator;
a first electrical path provided through a first material of the inner layer of the first body and the second body having a first resistance to an electric current within a first frequency range; and
a second electrical path provided through a second material of the first and second outer layers of the first body and the second body having a second resistance to an electric current within a second frequency range.

2. The electric coupler of claim 1 , wherein, the first electrical path is defined by a first layer of the body having opposed first and second sides and the second electrical path is defined by at least one of a second layer and a third layer of the body, the second layer connected to the first side of the first layer and the third layer connected to the second side of the first layer.

3. The electric coupler of claim 2 , wherein the second electrical path is defined by the second layer and the third layer.

4. The electric coupler of claim 2 , wherein the first layer is configured such that an inductance in one of the second layer and die third layer forces current in die other of the second layer and the third layer away from the first layer.

5. The electric coupler of claim 2 , wherein the first, second and third layers have a rectangular cross-section.

6. The electric coupler of claim 2 , wherein the first layer includes copper and the second and third layers include, steel.

7. The electric coupler of claim 1 , wherein the first frequency range overlaps the second frequency range.

8. The electric coupler of claim 1 , wherein the first frequency range is lower than the second frequency range.

9. The electric coupler of claim 1 , wherein the first resistance is lower than the second resistance.

10. A power converter, comprising:
an input stage configured to receive alternating or direct current;
an output stage configured to output alternating or direct current;

a voltage stabilizing capacitor between the input stage and the output stage, and a coupler, the coupler including, a first body;
wherein, the first body comprises at least one inner layer and at least two outer layers, each layer being configured to receive a current;
a first electrical path provided through a first material of the inner layer of the first body having a first resistance to an electric current within a first frequency range; and
a second electrical path provided through a second material of the first and second outer layers of the first body having a second resistance to an electric current within a second frequency range.

11. The power converter of claim 10 , wherein the coupler further comprises, a second body;
a third electrical path provided through a first material of an inner layer of the second body having a third resistance to an electric current within a third frequency range; and
a fourth electrical path provided through a second material of a first and a second layer of the second body having a fourth resistance to an electric current within a fourth frequency range.

12. The power converter of claim 11 , wherein the first electrical path is defined by the inner layer of the first body having opposed first and second sides, and the second electrical path is defined by at least one of the first outer layer and the second outer layer of the first body, the first outer layer connected to the first side of the inner layer and the second outer layer connected to the second side of the inner layer.

13. The power converter of claim 12 , wherein the third electrical path is defined by the inner layer of the second body having opposed first and second sides, and the fourth electrical path is defined by at least one of the first outer layer and the second outer layer of the second body, the the first outer layer connected to the first side of the inner layer and the second outer layer connected to the second side of the inner layer.

14. The power converter of claim 13 , wherein, the inner layer of the first body is configured such that an inductance in one of the first outer layer and the second outer layer of the first body forces current in the other of the first outer layer and the second outer layer of the first body away from the inner layer of the first body, and the inner layer of the second body is configured such that an inductance in one of the first outer layer and the second outer layer of the second body forces current in the other of the first outer layer and the second outer layer of the second body away from the inner layer.

15. The power converter of claim 11 , wherein an insulator is disposed between the first body and the second body, and the insulator is configured such that an inductance in one of the first body and the second body cancels at least a portion of an inductance in the other of the first body and the second body.

16. The power converter of claim 11 , wherein the inner layer of the first body, the first and second outer layers of the first body, the inner layer of the second body, and the first and second outer layers of the second body have a rectangular cross-section.

17. The power converter of claim 11 , wherein the first frequency range overlaps second frequency range and the third frequency range overlaps the fourth frequency range.

18. The power converter of claim 11 , wherein the first resistance is equal to the third resistance and the second resistance is equal to the fourth resistance.

19. The power converter of claim 10 , wherein, in the first body and the second body, an input end and an output end of the first and second outer layers of the first body are electrically connected to a respective input end and a respective output end of the inner layer of the first body by at least one of welding, clamping, and fastening.

20. A method of conducting electrical current through a bus bar of a power converter, the method comprising:
providing an electric coupler in series with the bus bar;
wherein, the coupler includes a first body and a second body, each body having at least one inner layer and at least two outer layers, each layer being configured to receive a current;
conducting an electric current within a first frequency range through a first layer of the bus bar at a first resistance; and
conducting an electric current within a second frequency range through at least one of a second layer and a third layer of the bus bar at a second resistance.

Assignees

• Ge Energy Power Conversion Technology Ltd

Inventors

• Wang Jun
• Zhang Fan
• Zhang Richard S
• Zhang Yingqi
• Lindholm Brian Eric
• Lan Lin
• Zhao Yazhu

Classifications

• H02M1/126

  using passive filters · CPC title

• H01B1/026 Primary

  Alloys based on copper · CPC title

• H01G4/33

  Thin- or thick-film capacitors {(thin- or thick-film circuits; capacitors without a potential-jump or surface barrier specially adapted for integrated circuits, details thereof, multistep manufacturing processes therefor)} · CPC title

• H01B5/16 Primary

  comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber (H01B1/14, H01B1/20 take precedence; insulating bodies with conductive admixtures H01B17/64; conductive paints C09D5/24) · CPC title

• H02M7/48

  using discharge tubes with control electrode or semiconductor devices with control electrode · CPC title