Catalytic systems and methods for process stream treatment

Patent metadata

Field	Value
Publication number	US-10472301-B2
Application number	US-201916261749-A
Country	US
Kind code	B2
Filing date	Jan 30, 2019
Priority date	Apr 18, 2014
Publication date	Nov 12, 2019
Grant date	Nov 12, 2019

Abstract

Catalytic systems and methods for treating process streams are disclosed. Catalytic wet oxidation and hydrolysis techniques may be used to treat one or more undesirable constituents. Methane may be produced in connection with at least some embodiments.

First claim

What is claimed is:

1. A method of producing methane comprising:
contacting an aqueous fluid comprising at least one organic compound comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide with a heterogeneous catalyst at a pressure from about 20 atm to about 240 atm and a temperature from about 150° C. to about 373° C. to hydrolyze the at least one organic compound in the fluid and generate an amount of methane,
wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof, and a solid support selected from the group consisting of alumina, silica, and a carbide.

2. The method of claim 1 , wherein the pressure is from about 20 atm to about 40 atm.

3. The method of claim 1 , wherein the temperature is from about 200° C. to about 260° C.

4. The method of claim 1 , wherein the aqueous fluid comprises produced water.

5. The method of claim 1 , wherein the heterogeneous catalyst comprises ruthenium.

6. The method of claim 1 , wherein the contacting is done in a treatment vessel, wherein the method further comprises introducing a pressurized oxygen-rich gas to the aqueous fluid, and wherein the method further comprises oxidation of the at least one organic compound in the aqueous fluid.

7. A method of producing methane comprising:
introducing a produced water comprising a chemical oxygen demand comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide to a treatment vessel;
subjecting the produced water to a pressure from about 20 atm to about 240 atm in or upstream of the treatment vessel;
subjecting the produced water to a temperature from about 150° C. to about 373° C. in or upstream of the treatment vessel;
introducing a heterogeneous catalyst to the produced water in or upstream of the treatment vessel to promote methane formation, wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof, and a solid support selected from the group consisting of alumina, silica, and a carbide; and
capturing the formed methane.

8. The method of claim 7 , and wherein the chemical oxygen demand comprises at least 30,000 mg/L.

9. The method of claim 7 , wherein the heterogeneous catalyst comprises ruthenium.

10. The method of claim 7 , wherein introducing the catalyst facilitates hydrolysis of at least a portion of the constituents contributing to the chemical oxygen demand.

11. A method of producing methane comprising:
subjecting an aqueous fluid comprising at least one organic compound comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide to catalytic conditions effective to hydrolyze the at least one organic compound in the fluid and generate an amount of methane.

12. The method of claim 11 , wherein the subjecting is done at a pressure of from about 20 atm to about 240 atm and at a temperature of from 150° C. to about 373° C.

13. The method of claim 11 , wherein the aqueous fluid comprises produced water.

14. The method of claim 11 , wherein the catalytic conditions comprise contact of the aqueous fluid with a heterogeneous catalyst, and wherein the heterogeneous catalyst includes a solid support selected from the group consisting of alumina, silica, and a carbide.

15. The method of claim 14 , wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof.

16. The method of claim 11 , wherein the heterogeneous catalyst comprises ruthenium.

17. The method of claim 11 , wherein the subjecting is done in a treatment vessel, wherein the catalytic conditions further comprise introducing a pressurized oxygen-rich gas to the aqueous fluid, and wherein the catalytic conditions further facilitate oxidation of the at least one organic compound in the aqueous fluid.

Assignees

• Siemens Energy Inc

Inventors

• Felch Chad L
• Patterson Matthew R
• Kumfer Bryan J

Classifications

• C07C2523/46

  Ruthenium, rhodium, osmium or iridium · CPC title

• C02F2303/18

  Removal of treatment agents after treatment · CPC title

• C02F2103/365

  from petrochemical industry (e.g. refineries) · CPC title

• C10L3/107

  Limiting or prohibiting hydrate formation · CPC title

• C09K2208/22

  Hydrates inhibition by using well treatment fluids containing inhibitors of hydrate formers · CPC title