Coil unit

Patent metadata

Field	Value
Publication number	US-10471845-B2
Application number	US-201715809904-A
Country	US
Kind code	B2
Filing date	Nov 10, 2017
Priority date	Nov 22, 2016
Publication date	Nov 12, 2019
Grant date	Nov 12, 2019

Abstract

A coil unit configured to be used in contactless transmission of electric power for running a vehicle includes a coil, and a plate-shaped coil holder that holds the coil. The coil holder has a spiral-shaped first passage and a spiral-shaped second passage. The first passage is formed along a plate surface of the coil holder, and a conductor constituting the coil is disposed in the first passage. The second passage is formed along the first passage and at a position that is different from a position of the first passage in at least a direction extending along the plate surface, and a cooling member is disposed in the second passage.

First claim

The invention claimed is:

1. A coil unit configured to be used in contactless transmission of electric power for running a vehicle, the coil unit comprising:
a coil; and
a single coil holder layer including a first surface and a second surface located opposite to the first surface, the single coil holder layer holding the coil on the first surface,
the single coil holder layer including:
a first passage that is a spiral-shaped groove formed on the first surface, the first passage in which a conductor constituting the coil is completely disposed, and
a second passage that is a spiral-shaped groove formed on the second surface, the second surface in which a cooling member is completely disposed,

wherein an up-down direction is a plate thickness direction of the single coil holder layer, and an up direction is a direction extending towards the first surface from the second surface on the opposite side, an upper edge of the second passage is above a lower edge of the first passage in a cross-section perpendicular to a direction in which a route of the first passage extends and to a direction in which a route of the second passage extends.

2. The coil unit according to claim 1 ,
wherein the cooling material is a coolant pipe through which a coolant is passed.

3. The coil unit according to claim 1 , further comprising:
a ferrite layer that is formed into a flat plate shape and that is formed of a ferromagnet, wherein
the ferrite layer is on the first surface of the coil holder.

4. The coil unit according to claim 1 , further comprising:
a coil holder layer includes the coil, the coil holder and the cooling member, and
a ferrite layer that is formed into a flat plate shape and that is formed of a ferromagnet, wherein
the coil holder is configured to be connected with the ferrite layer via the first surface.

5. A coil unit configured to be used in contactless transmission of electric power for running a vehicle, the coil unit comprising:
a coil; and
a single coil holder layer including a first surface and a second surface located opposite to the first surface, the single coil holder layer holding the coil on the first surface, the single coil holder layer including:
a first passage that is a spiral-shaped groove formed on the first surface, the first passage in which a conductor constituting the coil is completely disposed, and
a second passage that is shaped a spiral-shaped pipe along the first passage in order to pass liquid coolant, the second passage being completely formed within the single coil holder layer and being located closer to the second surface than the first surface, the second passage being fully surrounded by mass of the single coil holder layer.

Assignees

• Subaru Corp

Inventors

• Totsuka Yuta

Classifications

• H02J50/70 Primary

  involving the reduction of electric, magnetic or electromagnetic leakage fields · CPC title

• H01F27/2876

  Cooling (cooling transformers and inductances in general H01F27/08) · CPC title

• H01F27/006

  with special arrangement or spacing of turns of the winding(s), e.g. to produce desired self-resonance · CPC title

• H02J50/10

  using inductive coupling · CPC title

• B60L53/12

  Inductive energy transfer · CPC title