Electromagnetic sensing of components in electromagnetic communication and method

Patent metadata

Field	Value
Publication number	US-10469920-B2
Application number	US-201615255447-A
Country	US
Kind code	B2
Filing date	Sep 2, 2016
Priority date	Feb 28, 2014
Publication date	Nov 5, 2019
Grant date	Nov 5, 2019

Abstract

A system of a machine includes a network of a plurality of sensing/control/identification devices distributed throughout the machine, each of the sensing/control/identification devices associated with at least one sub-system component of the machine and operable to communicate through a plurality of electromagnetic signals. The system also includes shielding surrounding at least one of the sensing/control/identification devices to contain the electromagnetic signals proximate to the at least one sub-system component. The system further includes an electromagnetic sensing system to read the plurality of electromagnetic signals for detection of at least one condition of the sub-system component of the machine. The system yet further includes a remote processing unit operable to communicate with the network of the sensing/control/identification devices through the electromagnetic signals.

First claim

What is claimed is:

1. A system of a machine, the system comprising:
a network of a plurality of sensing/control/identification devices distributed throughout the machine, each of the sensing/control/identification devices associated with at least one sub-system component of the machine and operable to communicate through a plurality of electromagnetic signals, wherein at least one of the sensing/control/identification devices comprises:
a first stage including:
a rectification and power conditioning module configured to receive electromagnetic (EM) transmissions from an EM transmitting source and convert said EM transmissions to electrical power for the device;
a communication interface module configured to receive power from the rectification and power conditioning module and at least one of receive the EM transmissions or transmit EM communications; and
a control module configured to receive the EM transmissions from the communication interface for processing or preparing the EM communications for transmission from the communication interface module;

a second stage including:
a tunable control module, the tunable control module configured to process and convert instructions or commands from the control module of the first stage into analog or digital signals and generate and transmit an output signal;

a hardware circuit module to condition the returned sensor signal for use by the control module in the first stage; and
at least one connection between the first stage and the second stage to enable communication between the first stage and the second stage;

shielding surrounding the at least one of the sensing/control/identification devices to contain the EM signals proximate to the at least one sub-system component and prevent outside interference from a cyber-security or environmental EM interference;
an EM sensing system configured to read the plurality of EM signals for detection of at least one condition of the sub-system component of the machine; and
a remote processing unit operable to communicate with the network of the sensing/control/identification devices through the EM signals.

2. The system of claim 1 , wherein the electromagnetic sensing system comprises a Doppler detection system.

3. The system of claim 2 , wherein the Doppler detection system detects a velocity of the at least one sub-system component of the machine.

4. The system of claim 2 , wherein the Doppler detection system provides vibrational analysis of the at least one sub-system component of the machine.

5. The system of claim 2 , wherein the Doppler detection system detects fluid flow in microwave channels of the at least one sub-system component of the machine.

6. The system of claim 1 , wherein the EM sensing system comprises a continuous wave mode.

7. The system of claim 6 , wherein the continuous wave mode detects a position of the at least one sub-system component of the machine.

8. The system of claim 6 , wherein the continuous wave mode detects a temperature of the at least one sub-system component of the machine.

9. The system of claim 1 , wherein the EM sensing system comprises a pulsed wave mode.

10. The system of claim 9 , wherein the pulsed wave mode detects a position of the at least one sub-system component of the machine.

11. The system of claim 1 , further comprising a waveguide operable to route a portion of the EM signals and through a waveguide transmitter interface, a waveguide medium, and a waveguide transition interface to the at least one of the sensing/control/identification devices.

12. A system for a gas turbine engine, the system comprising:
a network of a plurality of sensing/control/identification devices distributed throughout the gas turbine engine, each of the sensing/control/identification devices associated with at least one sub-system component of the gas turbine engine and operable to communicate through a plurality of electromagnetic (EM) signals;
shielding surrounding the at least one of the sensing/control/identification devices to contain the EM signals proximate to the at least one sub-system component and prevent outside interference from a cyber-security or environmental EM interference;
a waveguide operable to route a portion of the EM signals through a waveguide transmitter interface, a waveguide medium, and a waveguide transition interface to the at least one of the sensing/control/identification devices;
an EM sensing system to read the plurality of EM signals for detection of at least one condition of the sub-system component of the machine; and
a remote processing unit operable to communicate with the network of the sensing/control/identification devices through the EM signals.

13. The system of claim 12 , wherein at least one of the plurality of sensing/control/identification devices comprises:
a first stage including:
a rectification and power conditioning module configured to receive EM transmissions from an EM transmitting source and convert said EM transmissions to electrical power for the device;
a communication interface module and configured to receive power from the rectification and power conditioning module and at least one of receive the EM transmissions or transmit EM communications; and
a control module configured to receive the EM transmissions from the communication interface for processing or preparing the EM communications for transmission from the communication interface module;

a second stage including:
a tunable control module, the tunable control module configured to process and convert instructions or commands from the control module of the first stage into analog or digital signals and generate and transmit an output signal; and
a hardware circuit module to condition the returned sensor signal for use by the control module in the first stage; and

at least one connection between the first stage and the second stage to enable communication between the first stage and the second stage.

14. The system of claim 12 , wherein the at least one sub-system component is part of at least one of a fan section, a compressor section, a combustor section and a turbine section of the gas turbine engine, and the at least one sub-system component contains a parameter of interest to a control and health monitoring system, wherein the parameter of interest is one of a pressure, a temperature, a speed, a position, vibration and proximity or any other relevant physically measurable parameter, and further wherein the waveguide is operable to transmit the portion of the electromagnetic signals from confinement of the waveguide to an enclosed free space within the shielding.

15. The system of claim 14 , wherein the EM sensing system comprises a Doppler detection system.

16. The system of claim 14 , wherein the EM sensing system comprises a continuous wave mode.

17. The system of claim 14 , wherein the EM sensing system comprises a pulsed wave mode.

18. A method of establishing electromagnetic (EM) communication from waveguide confinement, the method comprising:
establishing a remote processing unit to power and communicate with a network of a plurality of sensing/control/identification devices in the machine using a plurality of electromagnetic signals;
establishing a shielded volume associated with at least one sub-system component of the machine, wherein the shielded volume surrounds at least one of the sensing/control/identification devices to contain the EM signals proximate to the at least one sub-system component;
routing a portion of the EM signals to the at least one of the sensing/control/id

Assignees

• United Technologies Corp

Inventors

• Zacchio Joseph
• Mccabe Brian L
• Mantese Joseph V
• Sobanski Kurt J

Classifications

• H04Q9/00 Primary

  Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom · CPC title

• F02K3/04

  the plant including ducted fans, i.e. fans with high volume, low pressure outputs, for augmenting the jet thrust, e.g. of double-flow type · CPC title

• G07C5/008

  communicating information to a remotely located station (transmission systems for measured values G08C) · CPC title

• H04Q2209/40

  using a wireless architecture · CPC title

• H01Q5/55

  for horn or waveguide antennas · CPC title