Coolant flow distribution using coating materials

Patent metadata

Field	Value
Publication number	US-10468920-B2
Application number	US-201615254206-A
Country	US
Kind code	B2
Filing date	Sep 1, 2016
Priority date	Sep 1, 2016
Publication date	Nov 5, 2019
Grant date	Nov 5, 2019

Abstract

A vehicle powertrain includes a stator defining a circular opening having an inner diameter, and a rotor to rotate within the circular opening such that a gap is formed between a rotor surface and the stator at the inner diameter. The powertrain further includes a repellant, coated on the stator and the rotor surface, to control fluid flow in the gap.

First claim

What is claimed is:

1. An electric machine comprising:
a stator defining a circular opening having an inner diameter, the stator further defining a plurality of teeth having a plurality of surfaces along the inner diameter;
a rotor configured to rotate within the circular opening such that a gap is formed between the rotor and stator;
an oleophobic or hydrophobic coating on the rotor and stator configured to increase a contact angle between lubricating fluid and the rotor and stator in contact therewith to control a flow of the fluid in the gap; and
an oleophilic or hydrophilic coating applied to windings around the teeth such that a channel is formed between the oleophobic or hydrophobic coated teeth along the oleophilic or hydrophilic coating to control the fluid flow over the windings, wherein the windings are configured to generate a magnetic field in the teeth.

2. The electric machine of claim 1 , wherein the stator further defines teeth forming a partial helical surface along the inner diameter, and wherein the oleophobic or hydrophobic coating controls a flow of the fluid along the partial helical surface.

3. The electric machine of claim 1 , wherein the oleophobic or hydrophobic coating is a super-oleophobic or super-hydrophobic coating that creates a contact angle between a droplet of the fluid and a surface along the inner diameter of the stator greater than 140°.

4. The electric machine of claim 1 , wherein the oleophobic or hydrophobic coating is a fluorinated polymer.

5. The electric machine of claim 1 , wherein the oleophobic or hydrophobic coating is Polytetrafluoroethylene.

6. The electric machine of claim 1 , wherein the fluid is an automatic transmission fluid.

7. A vehicle powertrain comprising:
a stator defining a circular opening having an inner diameter, the stator further defining a plurality of teeth having a plurality of surfaces along the inner diameter;
a rotor configured to rotate within the circular opening such that a gap is formed between a rotor surface and the stator at the inner diameter;
an oleophobic or hydrophobic coating, coated on the stator and the rotor surface, configured to control fluid flow in the gap; and
an oleophilic or hydrophilic coating applied to windings around the teeth such that a channel is formed between the oleophobic or hydrophobic coated teeth along the oleophilic or hydrophilic coating to control the fluid flow over the windings, wherein the windings are configured to generate a magnetic field in the teeth.

8. The vehicle powertrain of claim 7 , wherein the fluid is an automatic transmission fluid.

9. The vehicle powertrain of claim 7 , wherein the stator further defines teeth forming a partial helical surface along the inner diameter, and wherein the repellant controls a flow of the fluid along the partial helical surface.

10. The vehicle powertrain of claim 9 , wherein the repellant is a super-oleophobic or super-hydrophobic coating that creates a contact angle between a droplet of the fluid and a surface along the inner diameter of the stator greater than 140°.

11. The vehicle powertrain of claim 7 , wherein the oleophobic or hydrophobic coating is a fluorinated polymer.

12. The vehicle powertrain of claim 7 , wherein the oleophobic or hydrophobic coating is Polytetrafluoroethylene.

13. The vehicle powertrain of claim 7 , wherein the fluid is an automatic transmission fluid.

14. An electric machine comprising:
a stator defining a circular opening having an inner diameter, the stator further defining a plurality of teeth having a plurality of surfaces along the inner diameter;
a rotor configured to rotate within the circular opening such that a gap is formed between the rotor and stator;
an oleophobic coating on the rotor and stator configured to increase a contact angle between lubricating fluid and the rotor and stator in contact therewith to control a flow of the fluid in the gap; and
an oleophilic coating applied to windings around the teeth such that a channel is formed between the oleophobic coated teeth along the oleophilic coating to control the fluid flow over the windings, wherein the windings are configured to generate a magnetic field in the teeth.

15. The electric machine of claim 14 , wherein the stator further defines teeth forming a partial helical surface along the inner diameter, and wherein the oleophobic coating controls a flow of the fluid along the partial helical surface.

16. The electric machine of claim 14 , wherein the oleophobic or coating is a super-oleophobic coating that creates a contact angle between a droplet of the fluid and a surface along the inner diameter of the stator greater than 140°.

Assignees

• Ford Global Tech Llc

Inventors

• Sung Myung Ki
• Jih Edward Chan-Jiun
• Degner Michael W

Classifications

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K1/146

  consisting of a generally annular yoke with salient poles · CPC title

• H02K7/006

  Structural association of a motor or generator with the drive train of a motor vehicle · CPC title

• B60L50/51

  characterised by AC-motors · CPC title

• H02K1/20 Primary

  with channels or ducts for flow of cooling medium · CPC title