Coherent measurement method for downhole applications

Patent metadata

Field	Value
Publication number	US-10466385-B2
Application number	US-201715676463-A
Country	US
Kind code	B2
Filing date	Aug 14, 2017
Priority date	Aug 12, 2016
Publication date	Nov 5, 2019
Grant date	Nov 5, 2019

Abstract

A signal method may include obtaining a first set of signal measurements, processing the first set of signal measurements into a phase reference obtaining a second set of signal measurements, the second set of signal measurements varying as a function of the phase reference, detecting an item of interest using the second set of signal measurements and the phase reference, and using the item of interest.

First claim

The invention claimed is:

1. A method comprising:
obtaining a first set of signal measurements with a first sensor, the first set of signal measurements varying as a function of a phase reference;
obtaining a second set of signal measurements with a second sensor, the second set of signal measurements including an item of interest, the second set of signal measurements varying as a function of the phase reference;
calculating an estimate of the phase reference from the first set of signal measurements;
detecting the item of interest using the second set of signal measurements and the estimate of the phase reference; and
using the item of interest.

2. The method of claim 1 , wherein the item of interest is a cross axis projection of a gravitational field within a formation or an estimate of a gravity toolface, and wherein using the item of interest comprises generating a model of a formation surrounding a wellbore within which the first and second sensor are positioned or generating a model of the wellbore.

3. The method of claim 2 , wherein the second sensor is an accelerometer, gyroscope, magnetometer, resistivity sensor, gamma sensor, distance sensor such as a caliper or acoustic sensor, density sensor, RPM or jerk sensor, weight on bit sensor, or torque sensor.

4. The method of claim 2 , wherein the second sensor is a gamma sensor, resistivity sensor, distance sensor, or density sensor; the second set of signal measurements includes an item of interest comprising radiation measurements, resistivity measurements, distance measurements, or density measurements; and using the item of interest comprises generating a model of the surrounding formation.

5. The method of claim 4 , wherein the first sensor is an accelerometer, gyroscope, magnetometer, resistivity sensor, gamma sensor, distance sensor such as a caliper or acoustic sensor, density sensor, or RPM or jerk sensor, the first sensor and second sensor positioned in a single downhole tool, and wherein the variation in the first set of signal measurements and second set of signal measurements is caused by rotation of the downhole tool.

6. The method of claim 2 , wherein the second sensor is an accelerometer, gyroscope, or magnetometer; the second set of signal measurements includes an item of interest comprising gravity toolface cross-axis component of gravity, a cross-axis component of the Earth's rotation rate, or a cross-axis component of the magnetic field; and using the item of interest comprises generating a model of the wellbore.

7. The method of claim 6 , wherein the first sensor is an accelerometer, gyroscope, magnetometer, resistivity sensor, gamma sensor, distance sensor such as a caliper or acoustic sensor, density sensor, or RPM or jerk sensor, the first sensor and second sensor positioned in a single downhole tool, and wherein the variation in the first set of signal measurements and second set of signal measurements is caused by rotation of the downhole tool.

8. The method of claim 1 , wherein the item of interest is a scale factor of the first or second sensor, bias of the first or second sensor, or misalignment between the first and second sensors, and wherein using the item of interest comprises recalibrating the first or second sensor.

9. The method of claim 1 , wherein the first and second sensors are each one of an accelerometer, gyroscope, magnetometer, resistivity sensor, gamma sensor, distance sensor such as a caliper or acoustic sensor, density sensor, RPM or jerk sensor, weight on bit sensor, or torque sensor.

10. The method of claim 1 , wherein the first and second sensors are coupled to a single downhole tool.

11. The method of claim 1 , wherein the first and second sensors are the same type of sensor.

12. The method of claim 1 , wherein the first and second sensors are different types of sensor.

13. The method of claim 1 , wherein the item of interest may be detected by coherent filtering, binning of the second signal based on the phase reference, use of an LMS adaptive filter, use of a least squares technique, or use of a Kalman filter.

14. The method of claim 1 , wherein the item of interest is a gravity toolface cross-axis component of gravity; a cross-axis component of the Earth's rotation rate; a cross-axis component of the magnetic field; angular velocity; angular acceleration; angular jerk; cross-axis resistivity; cross axis density; a sensor parameter such as scale factor, bias, misalignment; a downhole dynamics parameter such as weight on bit, torque on bit, bending moment, or RPM oscillation; or a combination or relationship between other items of interest, such as a relative phase relationship of a cross-axis component of gravity and a cross-axis component of the Earth's magnetic field.

15. The method of claim 14 , wherein using the item of interest comprises: drilling dynamics applications including estimating bending force vs toolface, vibration vs toolface, torque vs toolface, RPM vs toolface, RPM variation vs toolface, axial acceleration vs toolface, or bit bounce as a function of toolface; formation evaluation or geological imaging applications including binning formation evaluation sensors vs toolface or coherently filtering formation evaluation sensors using a toolface reference; estimating and/or recalibrating for residual sensor errors; directional drilling applications including steering either a bent sub motor or rotary steerable; survey applications including estimating inclination and/or azimuth of the wellbore; magnetic ranging, proximity detection, or collision prevention applications including tracking a lateral relationship between magnetic and gravity vectors.

16. The method of claim 14 , wherein using the item of interest comprises estimating bending force vs toolface; estimating vibration vs toolface; estimating torque vs toolface; estimating RPM vs toolface; estimating RPM variation vs toolface; estimating axial acceleration vs toolface; estimating bit bounce as a function of toolface; correcting for residual sensor errors; identifying sensor parameters, estimating wellbore inclination and/or azimuth; steering either a bent sub motor or a rotary steerable tool; binning formation evaluation sensors vs toolface; coherently filtering formation evaluation sensors; geological imaging; tracking a lateral relationship between magnetic and gravity vectors.

17. The method of claim 1 , wherein the item of interest is a scale factor of the first or second sensor, bias of the first or second sensor, misalignment between the first and second sensors, or combination thereof and wherein using the item of interest comprises recalibrating the first or second sensor, or estimating these parameters for the first or second sensor.

18. The method of claim 1 , wherein the first sensor contains information about the rotational state of a downhole tool relative to at least one reference frame.

19. The method of claim 1 , wherein the first sensor is a magnetic sensor, angular rate sensor, angular position sensor, accelerometer, tachometer, distance sensor, resolver, encoder, or any combination thereof.

20. The method of claim 1 , wherein:
the first set of signal measurements are obtained from a magnetic sensor set containing at least 1 axis;
the second set of signal measurements are obtained from an accelerometer sensor set containing at least 1 sensor axis;
the phase reference estimate is a complex rotating magnetic vector calculated from a magnetic pre-processing step; and
the item of interest is a gravity toolface.

Assignees

• Scient Drilling Int Inc

Inventors

• Smidth Peter
• Whitacre Timothy

Classifications

• E21B47/0236

  using a pendulum · CPC title

• E21B47/022

  of the borehole, e.g. using geomagnetism · CPC title

• G01V11/00 Primary

  Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00 · CPC title

• G01V7/06 Primary

  Analysis or interpretation of gravimetric records · CPC title

• G01V99/005

  Physics · mapped topic