Methods and production system for laminating interior components in vehicles

Patent metadata

Field	Value
Publication number	US-10464299-B2
Application number	US-201615225891-A
Country	US
Kind code	B2
Filing date	Aug 2, 2016
Priority date	Apr 8, 2014
Publication date	Nov 5, 2019
Grant date	Nov 5, 2019

Abstract

Methods are provided for laminating interior components in vehicles, the methods include the acts of: providing at least one laminating element; providing at least one laminant; providing at least one interior component; laminating the interior component with the laminating element and the laminant, the lamination of the interior component with the laminating element and the laminant being performed in a substantially continuous process.

First claim

What is claimed is:

1. A method for laminating interior components of vehicles, the method comprising the acts of:
providing at least one laminating element, at least one lamination agent and at least one interior component;
arranging on a transport unit the laminating element on a support element in a first main process;
transferring the laminating element and support element on the transport unit from a first production stage to a second production stage;
fixing the laminating element on an interior component on the transport unit while solidifying the lamination agent in a second main process, the lamination agent being arranged between the laminating element and the interior component; and
removing the laminated interior component from the transport unit after the fixing, wherein
the first main process is implemented in the first production stage and the second main process is implemented in the second production stage of the production system,
several first main processes are implemented in parallel in the first production stage, so that the first production stage and the second production stage have an essentially equally high production capacity.

2. The method according to claim 1 , wherein
the first main process carries out a positioning and an alignment of the laminating element on the support element.

3. Method according to claim 2 , wherein
the support element is constructed as an interior component.

4. Method according to claim 1 , wherein
the support element is constructed as an interior component.

5. The method according to claim 3 , wherein:
the support element has a topography which corresponds to an inverse image of the surface of the interior component to be laminated, and
the laminating element is correspondingly arranged on the support element, so that, during assembly of the support element with the interior component, the laminating element has a position that is predefined relative to the interior component.

6. The method according to claim 4 , wherein:
the support element has a topography which corresponds to an inverse image of the surface of the interior component to be laminated, and
the laminating element is correspondingly arranged on the support element, so that, during assembly of the support element with the interior component, the laminating element has a position that is predefined relative to the interior component.

7. The method according to claim 1 , wherein
during the arranging or after the arranging of the laminating element on the support element, the laminating element is fixed to the support element in a reversible manner by way of a clamping device or a temporary adhesion.

8. The method according to claim 1 , wherein
the arranging of the laminating element on the support element takes place on a mobile transport unit.

9. The method according to claim 1 , wherein
the laminating element and/or the lamination agent are subjected on the transport unit to at least one treatment process before the second main process.

10. The method according to claim 9 , wherein the at least one treatment process comprises one or more of a thermal treatment or a chemical treatment.

11. The method according to claim 1 , wherein
the solidification of the lamination agent takes place via pressure or temperature.

12. The method according to claim 11 , wherein the pressure is applied to the laminating element via a top tool, a robot and/or a roller.

13. A production system, comprising:
a plurality of transport units, each of which respectively receives at least one interior component;
a plurality of arranging stations that arrange laminating elements on support elements, the support elements being arranged on the transport units; and
a laminating facility having at least one fixing station for fixing laminating elements on the support elements, wherein
the production system comprises at least twice as many arranging as fixing stations, and is configured to carry out laminating of interior components of a vehicle by:
arranging the laminating element on the support element in a first main process;
transferring the laminating element and support element on the transport unit from their respective arranging station to one of the at least one fixing stations;
fixing the laminating element on an interior component while solidifying the laminating agent in a second main process, the lamination agent being arranged between the laminating element and the interior component, wherein the first main process is implemented in a first production stage and the second main process is implemented in a second production stage; and
removing the laminated interior component from the transport unit after the fixing.

14. The production system according to claim 13 , wherein the laminating facility has at least a top tool, a robot and/or a roller for pressing the laminating elements against the interior components.

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Melzig Joachim
• Meindl Gerald
• Hobelsberger Stefan
• Alt Sebastian

Classifications

• B32B37/12 Primary

  characterised by using adhesives · CPC title

• B60R13/02

  {Internal} Trim mouldings {; Internal} Ledges; Wall liners {for passenger compartments}; Roof liners (B60R13/01 takes precedence {; padded linings for the vehicle interior B60R21/04; arrangements or adaptations of floor mats or carpets in vehicles B60N3/04; internal lining for trains B61D17/18}) · CPC title

• B32B37/0053

  Constructional details of laminating machines comprising rollers; Constructional features of the rollers · CPC title

• B32B37/14

  characterised by the properties of the layers · CPC title

• B32B37/10

  characterised by the pressing technique, e.g. using action of vacuum or fluid pressure · CPC title