Lipophilic laminate, manufacturing method therefor, and article

Patent metadata

Field	Value
Publication number	US-10464255-B2
Application number	US-201515309434-A
Country	US
Kind code	B2
Filing date	Apr 9, 2015
Priority date	May 9, 2014
Publication date	Nov 5, 2019
Grant date	Nov 5, 2019

Abstract

The present invention provide a lipophilic laminate including a substrate and a lipophilic resin layer on the substrate, wherein the lipophilic resin layer has micro convex portions or micro concave portions in a surface thereof and contains filler particles, and when parts of the filler particles are exposed from the lipophilic resin layer, the rate of exposed portions of the filler particles relative to the surface of the lipophilic resin layer is 0.1% or more.

First claim

The invention claimed is:

1. A lipophilic laminate comprising:
a substrate; and
a lipophilic resin layer on the substrate,
wherein the lipophilic resin layer has micro convex portions or micro concave portions in a surface thereof,
wherein the lipophilic resin layer includes filler particles,
wherein parts of the filler particles are exposed from the lipophilic resin layer,
wherein a rate of exposed portions of the filler particles relative to the surface of the lipophilic resin layer is 0.1% or more,
wherein the filler particles include at least one of organic particles and silicone particles,
wherein thickness of the lipophilic resin layer is 0.1 μm to 100 μm,
wherein the filler particles are exposed from the surface of the lipophilic resin layer by a height a (μm) of 0.1 μm to 29 μm,
wherein a ratio a/L is 0.01 to 0.67 where a (um) denotes an exposed height of the filler particles exposed from the surface of the lipophilic resin layer and L (μm) denotes an average thickness of the lipophilic resin layer, and
wherein a ratio a/X is 2 to 200 where a (μm) denotes an exposed height of the filler particles exposed from the surface of the lipophilic resin layer and X (μm) denotes an average height of the micro convex portions or an average depth of the micro concave portions in the lipophilic resin layer.

2. The lipophilic laminate according to claim 1 , wherein the lipophilic resin layer includes 1% by mass to 30% by mass of filler particles having an average particle diameter of less than 200 μm.

3. The lipophilic laminate according to claim 1 , wherein the number average particle diameter of the filler particles is 1 μm to 100 μm.

4. The lipophilic laminate according to claim 1 , wherein an amount of the filler particles contained in the lipophilic resin layer is 1% by mass to 10% by mass.

5. A method for producing the lipophilic laminate according to claim 1 , the method comprising:
coating a substrate with an active-energy-ray curable resin-composition including filler particles to form an uncured resin layer; and
forming a lipophilic resin layer by applying pressure to the uncured resin layer with being in close contact with a transfer matrix having micro convex portions or micro concave portions to form a geometry of the micro convex portions or the micro concave portions in the uncured resin layer, removing the pressure, and curing the uncured resin layer by irradiating the uncured resin layer with an active energy ray with keeping the geometry of the micro convex portions or the micro concave portions to thereby transfer the micro convex portions or the micro concave portions.

6. The method for producing the lipophilic laminate according to claim 5 , wherein the micro convex portions or the micro concave portions in the transfer matrix are formed by etching a surface of the transfer matrix with a photoresist having a predetermined geometry pattern and serving as a protective film.

7. The method for producing the lipophilic laminate according to claim 5 , wherein the micro convex portions or the micro concave portions in the transfer matrix are formed by irradiating a surface of the transfer matrix with laser to laser-process the transfer matrix.

8. An article comprising the lipophilic laminate according to claim 1 in a surface thereof.

Assignees

• Dexerials Corp

Inventors

• Iwata Ryosuke
• Hara Shinobu
• Mizuno Mikihisa

Classifications

• B32B27/08

  of synthetic resin · CPC title

• B29C2035/0827

  using UV radiation · CPC title

• B32B27/40

  comprising polyurethanes · CPC title

• B29C2035/085

  using gamma-ray · CPC title

• B29C59/02

  by mechanical means, e.g. pressing {(B29C59/007 takes precedence; embossing expanded porous articles B29C44/5627)} · CPC title