Acoustic floor underlay system

Patent metadata

Field	Value
Publication number	US-10460715-B2
Application number	US-201615542945-A
Country	US
Kind code	B2
Filing date	Jan 12, 2016
Priority date	Jan 12, 2015
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A flooring assembly comprising at least one first lofted lapped or airlaid bulk absorber layer 14 for acoustic absorption and compression resistance; at least one impedance layer 16 for one or more of acoustic impedance, compression resistance, and stiffness; at least one second lofted lapped airlaid bulk absorber layer 18 for acoustic absorption and compression resistance; and one or more optional densified fibrous air-flow resistive layers 12, 20.

First claim

What is claimed is:

1. A flooring assembly comprising:
a) at least one first lofted, lapped, or airlaid bulk absorber layer for acoustic absorption and compression resistance;
b) at least one impedance layer for one or more of acoustic impedance, compression resistance, and stiffness;
c) at least one second lofted, lapped, or airlaid bulk absorber layer for acoustic absorption and compression resistance; and
d) one or more fibrous air-flow resistive layers.

2. The flooring assembly of claim 1 , including 2 or more fibrous air-flow resistive layers.

3. The flooring assembly of claim 1 , including two or more impedance layers for one or more of acoustic impedance, compression resistance, and stiffness.

4. The flooring assembly of claim 1 , wherein at least one of the fibrous air-flow resistive layers is an impedance layer for one or more of acoustic impedance, compression resistance, and stiffness.

5. The flooring assembly of claim 1 including a third lofted, lapped, or airlaid bulk absorber layer for acoustic absorption and compression resistance.

6. The flooring assembly of claim 1 , including an impedance layer located in between and in direct planar contact with the at least one first bulk absorber layer and the at least one second bulk absorber layer.

7. The flooring assembly of claim 1 , including at least two lofted, lapped, or airlaid bulk absorber layers.

8. The flooring assembly of claim 1 , including at least two impedance layers.

9. The flooring assembly of claim 1 , including at least three lofted, lapped, or airlaid bulk absorber layers.

10. The flooring assembly of claim 1 , including at least three impedance layers.

11. A method for forming the flooring assembly of claim 1 comprising:
i. locating the first lofted, lapped, or airlaid bulk absorber layer into direct planar contact with a first impedance layer to form a first composite;
ii. locating the second lofted, lapped, or airlaid bulk absorber layer into direct planar contact with a second impedance layer to form a second composite;
iii. molding the first composite and second composite together to form a final composite.

12. The method of claim 11 , including a step of laminating the first lofted, lapped, or airlaid bulk absorber layer into direct planar contact with the first impedance layer.

13. The method of claim 11 , including a step of laminating the second lofted, lapped, or airlaid bulk absorber layer into direct planar contact with the second impedance layer.

14. The method of claim 11 , including a step of laminating the first composite with the second composite.

15. The method of claim 11 , wherein the method is free of any laminating steps.

16. The method of claim 11 , including locating a third lofted, lapped, or airlaid bulk absorber layer into direct planar contact with a third impedance layer to form a third composite.

17. The method of claim 11 , including molding the first composite, second composite, and a third composite together to form a final composite.

18. The flooring assembly of claim 1 installed as flooring in a transportation vehicle.

19. The flooring assembly of claim 1 , including at least two lofted, lapped, or airlaid bulk absorber layers, at least two impedance layers, and at least one fibrous air-flow resistive layer.

20. The method of claim 11 , including installing the flooring assembly into a transportation vehicle.

Assignees

• Zephyros Inc

Inventors

• Bush Kendall
• Ligon Ryan
• Mohan Varun

Classifications

• G10K11/168 Primary

  Plural layers of different materials, e.g. sandwiches · CPC title

• B60R13/083 Primary

  for fire walls or floors · CPC title

• B32B5/02

  characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)} · CPC title

• B32B2605/00

  Vehicles · CPC title

• B32B2307/10

  having particular acoustical properties · CPC title