Powder detector, control method of same, and image forming apparatus incorporating same

Patent metadata

Field	Value
Publication number	US-10459368-B2
Application number	US-201816181648-A
Country	US
Kind code	B2
Filing date	Nov 6, 2018
Priority date	Dec 22, 2017
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A powder detector includes a driver to drive a motor, a stirrer to stir powder in a vessel, a vibration plate disposed in the vessel and vibrated by a flip of the stirrer rotated by the motor, and circuitry. The circuitry detects a vibration of the vibration plate, estimates an amount of powder based on a detection result of the vibration, and causes the driver to drive the motor from a starting point, so as to move the stirrer to a preset halt position. The starting point is a rotation angle of the motor on detection of the vibration.

First claim

What is claimed is:

1. A powder detector comprising:
a driver to drive a motor;
a stirrer to stir powder in a vessel;
a vibration plate disposed in the vessel and vibrated by a flip of the stirrer rotated by the motor; and
circuitry configured to:
detect a vibration of the vibration plate;
estimate an amount of powder based on a detection result of the vibration; and
cause the driver to drive the motor from a starting point, so as to move the stirrer to a preset halt position, and cause the driver to stop drive of the motor before the stirrer has moved one complete rotation from the starting point, the starting point being a rotation angle of the motor at a time of detection of the vibration.

2. The powder detector according to claim 1 ,
wherein the preset halt position is a position at which the stirrer is not in contact with any of an inner surface of the vessel and the vibration plate.

3. The powder detector according to claim 1 ,
wherein the preset halt position is a position at which a distance between the vibration plate and an end of the stirrer in a radial direction relative to a rotation center of the stirrer is a predetermined value or more.

4. The powder detector according to claim 1 ,
wherein the circuitry stores the rotation angle of the motor when the stirrer halts, and
wherein the circuitry estimates the starting point based on the rotation angle stored, when the stirrer restarts rotating.

5. The powder detector according to claim 1 ,
wherein the preset halt position has a predetermined margin.

6. The powder detector according to claim 1 ,
wherein the circuitry detects the vibration of the vibration plate based on change of magnetic flux in response to the vibration of the vibration plate.

7. An image forming apparatus comprising:
the powder detector according to claim 1 , to detect the amount of powder in the vessel; and
an image forming unit including:
a photoconductor to bear an electrostatic latent image; and
a developing device to develop the electrostatic latent image on the photoconductor to a visible image with the powder supplied from the vessel.

8. A method of controlling a powder detector, the method comprising:
driving a motor;
stirring powder in a vessel by a stirrer rotated by the motor;
detecting a vibration of a vibration plate disposed in the vessel and vibrated by a flip of the stirrer rotated by the motor;
estimating an amount of powder based on a detection result of the vibration; and
driving the motor from a starting point, so as to move the stirrer to a preset halt position, and stopping drive of the motor before the stirrer has moved one complete rotation from the starting point, the starting point being a rotation angle of the motor at a time of detection of the vibration.

Assignees

• Ricoh Co Ltd

Inventors

• Inokuchi Sumihiro
• Adachi Hiroshi
• Hommi Masashi
• Funada Naohiro
• Muraishi Norio
• Tanaka Kengo
• Nishizaki Shingo
• Karakawa Masaki

Classifications

• G03G15/0858 Primary

  the level being measured by mechanical means · CPC title

• G03G15/556

  for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement · CPC title

• G03G2215/0888

  Arrangements for detecting toner level or concentration in the developing device · CPC title