Power transfer device for vehicle and control method of power transfer device

Patent metadata

Field	Value
Publication number	US-10458492-B2
Application number	US-201815993743-A
Country	US
Kind code	B2
Filing date	May 31, 2018
Priority date	Jul 14, 2017
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

An electronic control unit executes gradual reduction control when a friction clutch is to be maintained in a fully engaged state such that an input rotary member and an output rotary member rotate integrally. As a result, a motor current supplied to a motor is adjusted to a lower current value. Thus, an average current value of the motor current supplied to the motor when the friction clutch is to be maintained in the fully engaged state is appropriately reduced.

First claim

What is claimed is:

1. A power transfer device for a vehicle, the power transfer device comprising:
a friction clutch configured to adjust a transmission torque to be transmitted from an input rotary member to an output rotary member;
a motor;
a worm speed-reduction gear mechanism including a worm that is provided on a shaft of the motor and a worm wheel that meshes with the worm;
a conversion mechanism configured to generate a pressing force in the friction clutch by converting a rotary motion of the worm wheel into a linear motion; and
an electronic control unit configured to control a rotation angle of the motor, the electronic control unit being configured to repeatedly execute rapid increase control and gradual reduction control when the friction clutch is to be maintained in a fully engaged state such that the input rotary member and the output rotary member rotate integrally,
the rapid increase control being a control mode in which the rotation angle of the motor is increased to a first rotation angle at a first speed gradient, the first rotation angle being larger than a required rotation angle that is required to maintain the friction clutch in the fully engaged state,
the gradual reduction control being a control mode in which the rotation angle of the motor having been increased by the rapid increase control is reduced to a second rotation angle at a second speed gradient, the second rotation angle being larger than or equal to the required rotation angle and smaller than the first rotation angle, the second speed gradient being smaller than the first speed gradient.

2. The power transfer device for the vehicle according to claim 1 , wherein:
the electronic control unit is configured to temporarily increase the rotation angle of the motor from the second rotation angle to the first rotation angle by the rapid increase control when the rotation angle of the motor is reduced to the second rotation angle by the gradual reduction control; and
the rapid increase control is a control mode in which the rotation angle of the motor is temporarily increased to the first rotation angle to increase the pressing force of the friction clutch, and the gradual reduction control is a control mode in which the rotation angle of the motor is reduced from the first rotation angle to the second rotation angle to reduce the pressing force of the friction clutch.

3. The power transfer device for the vehicle according to claim 1 , wherein:
the worm wheel is a spur gear; and
the shaft of the motor is disposed such that a rotational axis of the shaft is inclined at an angle equal to a pitch angle of the worm relative to a rotational plane that is orthogonal to a rotational axis of the worm wheel.

4. A control method of a power transfer device,
the power transfer device including: a friction clutch configured to adjust a transmission torque to be transmitted from an input rotary member to an output rotary member; a motor; a worm speed-reduction gear mechanism including a worm that is provided on a shaft of the motor and a worm wheel that meshes with the worm; a conversion mechanism configured to generate a pressing force in the friction clutch by converting a rotary motion of the worm wheel into a linear motion; and an electronic control unit configured to control a rotation angle of the motor,
the control method comprising repeatedly executing, by the electronic control unit, rapid increase control and gradual reduction control when the friction clutch is to be maintained in a fully engaged state such that the input rotary member and the output rotary member rotate integrally,
the rapid increase control being a control mode in which the rotation angle of the motor is increased to a first rotation angle at a first speed gradient, the first rotation angle being larger than a required rotation angle that is required to maintain the friction clutch in the fully engaged state,
the gradual reduction control being a control mode in which the rotation angle of the motor having been increased by the rapid increase control is reduced to a second rotation angle at a second speed gradient, the second rotation angle being larger than or equal to the required rotation angle and smaller than the first rotation angle, the second speed gradient being smaller than the first speed gradient.

Assignees

• Toyota Motor Co Ltd

Inventors

• Arai Masayuki
• Ishida Satoshi
• Murai Shota
• Goto Taito

Classifications

• F16D23/12

  Mechanical clutch-actuating mechanisms arranged outside the clutch as such (specific for combined clutches F16D21/00; mechanisms specific for synchronisation F16D23/02) · CPC title

• F16D48/06 Primary

  Control by electric or electronic means, e.g. of fluid pressure · CPC title

• B60K17/344 Primary

  having a transfer gear · CPC title

• B60Y2400/303

  Speed sensors · CPC title

• B60K17/02

  characterised by arrangement, location, or kind of clutch · CPC title