Housing for a motor or compressor

Patent metadata

Field	Value
Publication number	US-10458401-B2
Application number	US-201715665942-A
Country	US
Kind code	B2
Filing date	Aug 1, 2017
Priority date	Feb 2, 2015
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A housing for a motor or compressor has an elongate crankcase with two end surfaces. At least one cylinder chamber is provided in which a piston is caused to perform a movement by rotation of the crankshaft. The internal diameter of the crankcase narrows monotonously from the first end surface to the second end surface. A crankcase shaped in this way can be manufactured particularly easily by virtue of the casting being performed around a shaping mandrel. A shaping mandrel of this type must likewise narrow monotonously in order that, after the casting has been performed around it, the shaping mandrel can be pulled out of the housing at a first end. By way of the shaping of the crankcase, it is possible for the housing to be of unipartite and at the same time very compact construction.

First claim

What is claimed is:

1. A housing for a motor or compressor, comprising:
an elongate crank chamber, which has two end surfaces, for accommodating a crankshaft; and
at least one cylinder chamber for accommodating a piston, wherein
the crank chamber has, in a first end surface, an opening through which the crankshaft is insertable into said crank chamber,
an inner diameter of the crank chamber narrows monotonously from the first end surface to the second end surface,
the housing is cast in one piece, and
the crank chamber tapers in the shape of a cone or frustum from the first end surface to the second end surface such that a shell of the cone or frustum is inclined with respect to its axis of symmetry by an angle of between 0.5 and 10 degrees.

2. The housing as claimed in claim 1 , wherein the housing is composed at least partially of aluminum, magnesium, titanium or an aluminum, magnesium or titanium alloy.

3. A motor or compressor, comprising:
a crankshaft; and
a housing for the motor or compressor, the housing including an elongate crank chamber that accommodates the crankshaft wherein an inner diameter of the crank chamber narrows monotonously from a first end surface to a second end surface;
wherein the housing has a first cylinder chamber with a first connecting rod and a second cylinder chamber with a second connecting rod, wherein the first and the second connecting rods are rotatably mounted on the crankshaft at a respective first end, and wherein the first and the second connecting rods are respectively rotatably mounted on a first piston in the first cylinder chamber and a second piston in the second cylinder chamber at a respective second end,
wherein the first connecting rod has a larger outer and/or inner diameter than the second connecting rod, wherein the first connecting rod is disposed at a first area of the crank chamber with a first cross-sectional area, wherein the second connecting rod is disposed at a second area of the crank chamber with a second cross-sectional area, and wherein the first cross-sectional area is larger than the second cross-sectional area.

4. The motor or compressor as claimed in claim 3 , wherein the first and the second pistons have identical diameters and/or identical stroke travels.

5. The motor or compressor as claimed in claim 3 , wherein a flange is arranged on the first end surface of the crank chamber.

6. The motor or compressor as claimed in claim 5 , wherein the crankshaft is led through the flange for connection to an output or drive.

7. The motor or compressor as claimed in claim 5 , wherein the flange is designed to:
fasten the motor or compressor in an engine bay of a vehicle, and/or
fasten a further assembly, which is driven by the crankshaft, to the motor or compressor.

8. A method for producing a housing, the method comprising the acts of:
manufacturing an elongated crank chamber having two end surfaces, the crank chamber being configured to accommodate a crankshaft, wherein the first end surface of a crank chamber has an opening to which the crankshaft is insertable and wherein an inner diameter of the crank chamber narrows monotonously from the first end surface to the second end surface;
wherein the manufacturing of the crank chamber is carried out by casting housing material around an elongate shaping madrel having two ends, an outer diameter of the elongate shaping mandrel narrowing monotonously from a first end to the second end.

9. The method as claimed in claim 8 , further comprising the act of:
pulling the shaping mandrel at its first end out of the housing after the casting act is carried out.

Assignees

• Knorr Bremse Systeme Fuer Nutzfahrzeuge Gmbh

Inventors

• Herbiet Olivier

Classifications

• F05C2201/0412

  Titanium · CPC title

• F16C7/023

  for piston engines, pumps or the like · CPC title

• B22C9/24

  for hollow articles · CPC title

• F02F7/0048 Primary

  Tunnel-type frames · CPC title

• F05C2201/021

  Aluminium · CPC title