Abnormality diagnosis apparatus for exhaust gas purification system

Patent metadata

Field	Value
Publication number	US-10458306-B2
Application number	US-201715809041-A
Country	US
Kind code	B2
Filing date	Nov 10, 2017
Priority date	Nov 17, 2016
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

An object is to prevent a wrong diagnosis from being made in an abnormality diagnosis apparatus for an exhaust gas purification system including a filter and a PM sensor. After sensor regeneration is performed, the application of voltage to the PM sensor is started, and thereafter abnormality diagnosis of the PM sensor is performed based on whether or not a signal is output from the PM sensor. Abnormality diagnosis of the filter is performed based on whether or not the output value of the PM sensor reaches a predetermined abnormality criterion value. If the output value of the PM sensor reaches the predetermined abnormality criterion value before a predetermined diagnosis completion time after the abnormality diagnosis of the PM sensor, the filter is diagnosed as abnormal, and the application of voltage to the PM sensor is stopped at that time.

First claim

What is claimed is:

1. An abnormality diagnosis apparatus for an exhaust gas purification system including a filter provided in an exhaust passage of an internal combustion engine to trap particulate matter in exhaust gas and a PM sensor provided in the exhaust passage downstream of said filter, said PM sensor having a pair of electrodes as a sensor element and outputting a signal representing the amount of PM deposited between said electrodes when electrical continuity between said electrodes is established due to deposition of PM between the electrodes, comprising a controller comprising at least one processor configured to:
control application of voltage to said electrodes of said PM sensor;
perform an abnormality diagnosis process which is a series of processes of abnormality diagnosis including a sensor regeneration process of removing PM deposited between said electrodes of said PM sensor, a sensor diagnosis process of diagnosing abnormality of said PM sensor, and a filter diagnosis process of diagnosing abnormality of said filter, said sensor regeneration process being the process of removing PM deposited between said electrodes by oxidizing it by heating said electrodes of said PM sensor for a predetermined regeneration period, said sensor diagnosis process being the process of determining whether or not said PM sensor is abnormal based on whether or not a signal resulting from electrical continuity between said electrodes is output from said PM sensor after the application of voltage to said electrodes of said PM sensor is started by the controller at a predetermined voltage application start time after the completion of said sensor regeneration process, said filter diagnosis process being the process of determining whether or not said filter is abnormal based on whether or not the output value of said PM sensor reaches a predetermined abnormality criterion value by a predetermined diagnosis completion time at which the amount of PM deposited between said electrodes of said PM sensor that is estimated on the assumption that said filter is in a predetermined standard failure condition will reach a predetermined criterion PM deposition amount after the completion of said sensor diagnosis process, said filter diagnosis process being performed when said PM sensor is not diagnosed as abnormal by said sensor diagnosis process; and
output a diagnosis result of said sensor diagnosis process or a diagnosis result of said filter diagnosis process when said abnormality diagnosis process is performed by the controller, wherein if said PM sensor is diagnosed as abnormal by said sensor diagnosis process when said abnormality diagnosis process is performed, the controller outputs the diagnosis result that said PM sensor is abnormal, and if said filter is diagnosed as abnormal in said filter diagnosis process multiple times consecutively when said abnormality diagnosis process is performed multiple times, the controller outputs the diagnosis result that said filter is abnormal,
wherein while said abnormality diagnosis process is performed by said controller, and the output value of said PM sensor reaches said predetermined abnormality criterion value before said predetermined diagnosis completion time after the completion of said sensor diagnosis process, said controller diagnoses said filter as abnormal in said filter diagnosis process and stops the application of voltage to said electrodes of said PM sensor at the time when the output value of said PM sensor reaches said predetermined abnormality criterion value.

2. An abnormality diagnosis apparatus for an exhaust gas purification system according to claim 1 , wherein said predetermined regeneration period in said sensor regeneration process is set as such a period that an amount of PM corresponding to said predetermined abnormality criterion value will be oxidized and removed from between said electrodes of said PM sensor by performing said sensor regeneration process by said controller over this period.

Assignees

• Toyota Motor Co Ltd

Inventors

• Takaoka Kazuya
• Kidokoro Toru

Classifications

• F01N2550/04

  Filtering activity of particulate filters · CPC title

• F01N3/023

  using means for regenerating the filters, e.g. by burning trapped particles · CPC title

• F01N2560/05

  the means being a particulate sensor · CPC title

• F01N11/00 Primary

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• F01N9/002 Primary

  of filter regeneration · CPC title