Mixed detergent composition for intake valve deposit control

Patent metadata

Field	Value
Publication number	US-10457884-B2
Application number	US-201415035372-A
Country	US
Kind code	B2
Filing date	Nov 6, 2014
Priority date	Nov 18, 2013
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A detergent additive package, fuel additive concentrate, fuel composition and method for operating an engine on an unleaded gasoline fuel. The additive package includes a Mannich base detergent mixture, wherein the mixture contains a first Mannich base detergent component derived from a di- or polyamine and a second Mannich base detergent component derived from a monoamine. A weight ratio of the first Mannich base detergent to the second Mannich base detergent in the mixture ranges from about 1:6 to about 3:1.

First claim

What is claimed is:

1. A detergent additive package for an unleaded gasoline fuel comprising a Mannich base detergent mixture, wherein the mixture comprises a first Mannich base detergent component having a tertiary amino group and derived from an aliphatic linear, branched, or cyclic diamine having one primary or secondary amine group and one tertiary amino group in the molecule and a second Mannich base detergent component derived from a monoamine, wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the mixture ranges from about 1:6 to about 3:1.

2. The detergent package of claim 1 , further comprising a carrier fluid, wherein a weight ratio of carrier fluid to Mannich base detergent mixture ranges from about 0.25:1 to about 1:1.

3. The detergent package of claim 1 , wherein the weight ratio of the first Mannich base detergent to the second Mannich base detergent ranges from about 1:1 to about 1:3.

4. The detergent package of claim 1 , further comprising a succinimide detergent, wherein a weight ratio of succinimide detergent to Mannich base detergent mixture ranges from about 0.04:1 to about 0.2:1.

5. An additive concentrate comprising the detergent additive package of claim 1 and further comprising an antiwear component, selected from the group consisting of a hydrocarbyl amide and a hydrocarbyl imide.

6. An unleaded gasoline fuel composition comprising from about 40 to about 2000 ppm by weight of the additive concentrate of claim 5 .

7. An unleaded gasoline fuel composition comprising from about 200 to about 400 ppm by weight of the additive concentrate of claim 5 .

8. A fuel additive package for a spark-ignition engine comprising
(a) a first Mannich base detergent component having a tertiary amino group and derived from an aliphatic linear, branched, or cyclic diamine having one primary or secondary amine group and one tertiary amino group in the molecule,
(b) a second Mannich base detergent component derived from a monoamine,
(c) an antiwear component, and
(d) a carrier fluid component selected from the group consisting of a polyether monool and polyether polyol,

wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the fuel additive package ranges from about 1:6 to about 3:1.

9. The fuel additive package of claim 8 , wherein the antiwear component is selected from the group consisting of a hydrocarbyl amide and a hydrocarbyl imide.

10. An unleaded gasoline fuel composition comprising from about 40 to about 2000 ppm by weight of the fuel additive package of claim 8 .

11. A method for operating a spark-ignition engine on an unleaded fuel composition, the method comprising:
supplying to the engine a fuel composition comprising:
(a) a gasoline fuel,
(b) a first Mannich base detergent having a tertiary amino group and derived from an aliphatic linear, branched, or cyclic diamine having one primary or secondary amine group and one tertiary amino group in the molecule,
(c) a second Mannich base detergent derived from a monoamine,
(d) an antiwear component, and
(e) optionally, a succinimide detergent,
wherein a weight ratio of (b) to (c) in the fuel ranges from about 1:6 to about 3:1; introducing into the engine the fuel composition for combustion thereof, and operating the engine.

12. The method of claim 11 , wherein the antiwear component is selected from the group consisting of a hydrocarbyl amide and a hydrocarbyl imide.

13. The method of claim 11 , wherein detergents (b) and (c) are derived from polyisobutenyl phenol wherein the polyisobutenyl group has a molecular weight ranging from about 500 to about 1000 Daltons, as determined by gel permeation chromatography.

14. An unleaded fuel composition for a spark-ignited engine, comprising
(a) a major amount of a gasoline fuel,
(b) a minor amount of a first Mannich base detergent having a tertiary amino group and derived from an aliphatic linear, branched, or cyclic diamine having one primary or secondary amine group and one tertiary amino group in the molecule,
(c) minor amount of a second Mannich base detergent derived from an di-alkyl monoamine,
(d) an antiwear component selected from the group consisting of a hydrocarbyl amide and a hydrocarbyl imide, and
(f) a polyether carrier fluid,
wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the fuel composition ranges from 1:6 to about 3:1.

15. The unleaded fuel composition of claim 14 , further comprising a succinimide detergent.

16. The unleaded fuel composition of claim 15 , wherein a weight ratio of succinimide detergent to a total amount of the first and second Mannich base detergents ranges from about 0.04:1 to about 0.2:1.

17. The unleaded fuel composition of claim 15 , wherein detergents (b) and (c) are derived from polyisobutenyl phenol wherein the polyisobutenyl group has a molecular weight ranging from about 500 to about 1000 Daltons, as determined by gel permeation chromatography.

18. A method for improving at least one of reducing intake valve deposits or improving antiwear performance in a spark-ignition engine, comprising a fuel composition comprising:
(a) a major amount of a gasoline fuel containing ethanol,
(b) a minor amount of a first Mannich base detergent having a tertiary amino group and derived from an aliphatic linear, branched, or cyclic diamine having one primary or secondary amine group and one tertiary amino group in the molecule,
(c) minor amount of a second Mannich base detergent derived from an di-alkyl monoamine,
(d) an antiwear component selected from the group consisting of a hydrocarbyl amide and a hydrocarbyl imide, and
(e) a polyether carrier fluid comprising C 6 -C 20 alkylphenol propoxylate, wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the fuel composition ranges from 1:6 to about 3:1;
supplying the fuel composition to the engine, and
combusting the fuel composition in the engine.

19. The method of claim 18 , wherein the fuel composition further comprises a succinimide detergent.

20. The method of claim 18 , wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the fuel composition ranges from 1:4 to about 2:1.

21. The method of claim 18 , wherein a weight ratio of the first Mannich base detergent to the second Mannich base detergent in the fuel composition ranges from greater than 1:3 to about 1:1.

22. The detergent additive package of claim 1 , wherein an unleaded gasoline fuel includes about 6 to about 22 PTB of the first Mannich base detergent component and 6 to 22 PTB of the second Mannich base detergent component.

Assignees

• Russo Joseph M
• Colucci William Jay
• Afton Chemical Corp

Inventors

• Russo Joseph M
• Colucci William Jay

Classifications

• C10L2300/30

  Mixture of three components · CPC title

• C10L2300/20

  Mixture of two components · CPC title

• C10L1/2383

  Polyamines or polyimines, or derivatives thereof {(poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C) (C10L1/221 takes precedence)} · CPC title

• C10L1/238

  obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds {(C10L1/221 takes precedence)} · CPC title

• C10L1/1985

  polyethers, e.g. di- polygylcols and derivatives; ethers - esters · CPC title