Automated storage and retrieval system

Patent metadata

Field	Value
Publication number	US-10457484-B2
Application number	US-201816000749-A
Country	US
Kind code	B2
Filing date	Jun 5, 2018
Priority date	Mar 15, 2013
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

An autonomous rover including a frame having a first end and a second end longitudinally spaced from the first end and forming a payload bay, the payload bay being sized to support a pickface, a common active registration surface configured to engage the pickface, and a drive section connected to the common active registration surface, the drive section being configured to variably position the common active registration surface relative to at least one storage shelf of an automated storage and retrieval system to effect placement of the pickface on the storage shelf so that pickfaces are substantially continuously arranged along the at least one storage shelf with a predetermined storage spacing between the pickfaces.

First claim

What is claimed is:

1. A method comprising:
providing, on an autonomous rover, a frame having a first end and a second end longitudinally spaced from the first end and forming a payload bay, the payload bay sized to support a pickface;
providing at least a first common registration surface, a second common registration surface, and a third common registration surface, each of the at least the first common registration surface, the second common registration surface, and the third common registration surface engaging the pickface supported on payload supports in the payload bay and being distinct and decoupled from the payload supports;
providing a drive section being connected to the at least the first common registration surface, the second common registration surface, and the third common registration surface;
variably positioning, with the drive section, the at least the first common registration surface, the second common registration surface, and the third common registration surface relative to each other and at least one storage shelf of an automated storage and retrieval system so as to justify the pickface in three degrees of freedom to effect placement of the pickface on the at least one storage shelf; and
picking, with an autonomous rover, one or more items from one or more storage locations of the at least one storage shelf to build the pickface.

2. The method of claim 1 , wherein the variably positioning the at least the first common registration surface, the second common registration surface, and the third common registration surface effects placement of the pickface on a storage shelf so that pickfaces are substantially continuously arranged along the shelf with a predetermined storage spacing between the pickfaces.

3. The method of claim 1 , further comprising providing a controller connected to the drive section and effecting movement, with the controller, of one of the at least the first common registration surface, the second common registration surface, and the third common registration surface so that an average position of the one of the at least the first common registration surface, the second common registration surface, and the third common registration surface relative to the payload bay is substantially coincident with a predetermined position of the pickface within the payload bay.

4. The method of claim 1 , further comprising:
providing a controller connected to the drive section;
effecting, with the controller, movement of one of the at least the first common registration surface, the second common registration surface, and the third common registration surface for engagement with the pickface; and
monitoring, with the controller, at least a current value of the drive section to control an engagement for one of the at least the first common registration surface, the second common registration surface, and the third common registration surface with the pickface, wherein the controller determines the engagement force with a Kalman filter.

5. The method of claim 1 , wherein
one of the at least the first common registration surface, the second common registration surface, and the third common registration surface includes:
a first movable member disposed at least partly within the pay load bay, and
a second movable member disposed at least partly within the payload bay, the second movable member being opposingly positioned relative to the first movable member, the method further comprising:

moving, with the drive section, the first and second movable members towards and away from each other and together longitudinally as a unit.

6. The method of claim 1 , further comprising variably positioning, with the drive section, the at least the first common registration surface, the second common registration surface, and the third common registration surface relative to a global automated storage and retrieval system reference frame.

7. The method of claim 1 , wherein variably positioning the at least the first common registration surface, the second common registration surface, and the third common registration surface decouples placement of the pickface from the frame.

8. An autonomous rover comprising:
a frame having a first end and a second end longitudinally spaced from the first end and forming a payload bay, the payload bay being sized to support a pickface;
at least a first common registration surface, a second common registration surface, and a third common registration surface, each of the at least the first common registration surface, wherein each of the second common registration surface, and the third common registration surface is:
configured to engage the pickface supported on payload supports in the payload bay, and
distinct and decoupled from the payload supports; and

a drive section, wherein the drive section is:
connected to the at least the first common registration surface, the second common registration surface, and the third common registration surface, wherein the autonomous rover is configured to pick one or more items from one or more storage locations of the at least one storage shelf to build the pickface, and
the drive section is configured to variably position the at least the first common registration surface, the second common registration surface, and the third common registration surface relative to each other and at least one storage shelf of an automated storage and retrieval system to:
effect picking of one item from the storage location with the autonomous rover holding another item, and
justify the one or more of the one item picked and the other item held in three degrees of freedom, into a common multi-item unit commonly defining the pickface in the payload bay.

9. The autonomous rover of claim 8 , wherein the variable positioning of the at least the first common registration surface, the second common registration surface, and the third common registration surface effects placement of the pickface on a storage shelf so that pickfaces are substantially continuously arranged along the shelf with a predetermined storage spacing between the pickfaces.

10. The autonomous rover of claim 8 , further comprising a controller connected to the drive section to effect movement of one of the at least the first common registration surface, the second common registration surface, and the third common registration surface so that an average position of the one of the at least the first common registration surface, the second common registration surface, and the third common registration surface relative to the payload bay is substantially coincident with a predetermined position of the pickface within the payload bay.

11. The autonomous rover of claim 8 , further comprising:
a controller connected to the drive section to effect movement of one of the at least the first common registration surface, the second common registration surface, and the third common registration surface for engagement with the pickface, the controller being configured to monitor at least a current value of the drive section to control an engagement force of the one of the at least the first common registration surface, the second common registration surface, and the third common registration surface with the pickface; and
wherein, the controller includes a Kalman filter configured to determine the engagement force.

12. The autonomous rover of claim 8 , wherein:
one of the at least the first common registration surface, the second common registration surface, and the third common registration surface includes:
a first movable member disposed at least partly within the payload bay, and
a second movable member disposed at least partl

Assignees

• Symbotic Llc

Inventors

• Buzan Forrest
• Cyrulik Michael
• Reynolds Aria
• Sirois Jason S
• Sweet Larry
• Macdonald Edward A
• Apgar Taylor A
• Perrault Timothy
• Toebes Stephen C

Classifications

• B65G1/0492 Primary

  with cars adapted to travel in storage aisles · CPC title

• B65G1/1373 Primary

  for fulfilling orders in warehouses · CPC title