Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10457009-B2
Application number	US-201715601181-A
Country	US
Kind code	B2
Filing date	May 22, 2017
Priority date	Jun 10, 2016
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A honeycomb structure has partition walls defining a plurality of hexagonal cells the partition walls are constituted by combining standard partition walls having a partition wall thickness in a range smaller than ±10% to an average partition wall thickness of the partition walls, wide partition walls having a partition wall thickness of +10% or more to the average partition wall thickness, and narrow partition walls having a partition wall thickness of −10% or less to the average partition wall thickness, and a non-standard partition wall ratio is in a range of 10% to 30% which is a ratio occupied by a subtotal number of non-standard partition walls obtained by adding the wide partition walls and the narrow partition walls in a total number of the partition walls which is obtained by adding the numbers of the standard partition walls, the wide partition walls and the narrow partition walls.

First claim

What is claimed is:

1. A honeycomb structure comprising:
partition walls defining a plurality of hexagonal cells which possess a hexagonal shape, extend from one end face to an other end face and become through channels for fluid,
wherein the partition walls are constituted by combining:
standard partition walls having a partition wall thickness in a range smaller than ±10% to an average partition wall thickness of the partition walls,
wide partition walls having a partition wall thickness of +10% or more to the average partition wall thickness, and
narrow partition walls having a partition wall thickness of −10% or less to the average partition wall thickness, and
a non-standard partition wall ratio is in a range of 10% to 30% which is a ratio occupied by a subtotal number of non-standard partition walls obtained by adding the wide partition walls and the narrow partition walls to a total number of the partition walls which is obtained by adding the numbers of the standard partition walls, the wide partition walls and the narrow partition walls.

2. The honeycomb structure according to claim 1 ,
wherein the standard partition walls, the wide partition walls and the narrow partition walls are arranged to be randomly distributed in accordance with a directed arrangement standard in a structure cross section perpendicular to an axial direction of the honeycomb structure.

3. The honeycomb structure according to claim 1 ,
wherein the hexagonal cell is defined by:
a first partition wall pair constituted of a pair of partition walls arranged in parallel with each other,
a second partition wall pair constituted of a pair of partition walls which are present at positions shifting as much as an angle of +60° from the first partition wall pair on the basis of a cell center of the hexagonal cell, and
a third partition wall pair constituted of a pair of partition walls which are present at positions shifting as much as an angle of −60° from the first partition wall pair on the basis of the cell center of the hexagonal cell, and
the average partition wall thickness is an average value of the partition wall thicknesses of the partition walls which are positioned on respective axes of a first virtual axis perpendicular to the first partition wall pair, a second virtual axis perpendicular to the second partition wall pair, and a third virtual axis perpendicular to the third partition wall pair, in the hexagonal cell close to a gravity central position of the honeycomb structure.

4. The honeycomb structure according to claim 2 ,
wherein in the arrangement standard, three consecutive partition walls arranged on the respective axes of the first virtual axis, the second virtual axis and the third virtual axis include at least one standard partition wall.

5. The honeycomb structure according to claim 1 ,
wherein the non-standard partition wall ratio is obtained by calculating a subtotal number of the non-standard partition walls which is occupied in the total number of the partition walls in a central region of the honeycomb structure which is positioned inwardly as much as at least 20 mm from a circumferential wall of the honeycomb structure.

6. The honeycomb structure according to claim 3 ,
wherein in the partition walls positioned on the respective axes of the first virtual axis, the second virtual axis and the third virtual axis, a first average partition wall thickness, a second average partition wall thickness and a third average partition wall thickness in the respective axes are in a range of ±40% to the average partition wall thickness of the partition walls.

Assignees

• Ngk Insulators Ltd

Inventors

• Kato Yasushi
• Kondo Takahiro

Classifications

• B29D24/00

  Producing articles with hollow walls {(B29D99/0028 takes precedence)} · CPC title

• F01N2330/34

  with flow channels of polygonal cross section · CPC title

• B01D53/94

  by catalytic processes · CPC title

• B01D53/92

  of engine exhaust gases (exhaust {or silencing} apparatus {for internal combustion engines, machines or engines in general}, having means for purifying, {rendering innocuous} or otherwise treating exhaust gases F01N3/00) · CPC title

• B01D53/00

  Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols, (recovery of volatile solvents by condensation B01D5/00; sublimation B01D7/00; cold traps, cold baffles B01D8/00; working-up undefined gaseous mixtures obtained by cracking hydrocarbon oils C10G70/00; cleaning coal gas C10K; working-up of natural gas, or synthetic natural gas, C10L3/10; separation of difficult-to-condense gases or air by liquefaction F25J; for investigating materials G01N30/00) · CPC title