Printing head, printing apparatus, printing method and printed article

Patent metadata

Field	Value
Publication number	US-10456977-B2
Application number	US-201515523496-A
Country	US
Kind code	B2
Filing date	Nov 17, 2015
Priority date	Nov 27, 2014
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

A printing head (100) for a 3-D printing device is disclosed that comprises a nozzle (110) arranged to print a layer (140) of a printing material on a receiving surface (130) and a texturing member (120) arranged to texture the layer or the receiving surface during printing of said layer. The nozzle comprises an outlet including the texturing member (120) and the outlet is shaped to form protrusions (145) extending from a main surface of the layer (140) for interlocking with a subsequent layer. The texturing member ensures that contacting layers formed with the printing head exhibit improved adhesion due to the increased contact surface area between the layers. This yields stronger 3-D articles printed in this manner. A printing apparatus including the printing head, a printing method and an article printed in accordance with the printing method are also disclosed.

First claim

The invention claimed is:

1. A printing head for a 3-D printing apparatus, comprising:
a nozzle arranged to print a layer of a printing material on a receiving surface, the nozzle comprising an outlet including a texturing member arranged to texture the layer during printing of the layer, the texturing member shaped to form protrusions extending from a main surface of the layer for interlocking with a subsequent layer,
wherein the texturing member defines the outlet to have a polygonal outline comprising a plurality of corners having an angle less than 90 degrees.

2. The printing head of claim 1 , wherein the outlet defines a plurality of clamping features arranged to cause the layer of printing material to comprise a plurality of clamping structures that clamp the subsequent layer to the layer of printing material.

3. The printing head of claim 1 , further comprising a spraying member laterally displaced from the nozzle and arranged to deposit a granular material.

4. The printing head of claim 3 , wherein the spraying member is arranged downstream from the nozzle to deposit the granular material on the layer of printing material.

5. The printing head of claim 3 , wherein the spraying member is arranged upstream from the nozzle to deposit the granular material on a previously printed layer of printing material.

6. The printing head of claim 3 , wherein the spraying member is oriented such that the granular material is deposited under a non-perpendicular angle with respect to the layer of printing material.

7. A 3-D printing apparatus comprising the printing head of claim 1 , wherein the apparatus is arranged to laterally move the printing head over the receiving surface.

8. The 3-D printing apparatus of claim 7 , wherein the apparatus is configured to rotate the printing head to facilitate a change in printing direction.

9. A method of printing an article, comprising:
depositing a textured layer of a printing material on a receiving surface, the textured layer including features protruding from a main surface of the textured layer for interlocking with a subsequent layer, wherein depositing the textured layer comprises laterally moving a printing head including a nozzle and a texturing member across the receiving surface, the nozzle comprising an outlet shaped to form the features for interlocking with the subsequent layer; and
depositing the subsequent layer on the receiving surface, wherein the subsequent layer interlocks with the features protruding from the main surface of the textured layer,
wherein the texturing member defines the outlet to have a polygonal outline comprising a plurality of corners having an angle less than 90 degrees.

10. The method of claim 9 , wherein the receiving surface is a previously deposited layer of a further printing material.

11. The method of claim 9 , further comprising depositing a granular material on a portion of the deposited layer.

12. The method of claim 11 , wherein the granular material comprises metal particles, silica particles, or glass particles.

13. The method of claim 12 , wherein the granular material is dispersed in a liquid to facilitate its deposition, the liquid having a boiling temperature not exceeding 100 degrees Celsius.

14. The method of claim 9 , wherein the printing material has a viscosity such that the bulk of the printing material flows around features of an underlying layer after depositing the textured layer of printing material and further comprising the step of solidifying the printing material.

15. The method of claim 9 , further comprising depositing a granular material on a previously deposited layer.

16. The method of claim 9 , wherein the subsequent layer is of a printing material different from the printing material of the textured layer.

17. The method of claim 11 , wherein the granular material is deposited on the portion of the deposited layer at a non-perpendicular angle with the deposited layer.

18. A printed article comprising a stack of layers printed in accordance with the method of claim 9 .

Assignees

• Signify Holding Bv

Inventors

• Talgorn Elise Claude Valentine
• Hikmet Rifat Ata Mustafa
• Lub Johan
• Van Bommel Ties

Classifications

• B29C64/118 Primary

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B29C64/209 Primary

  Heads; Nozzles · CPC title

• B33Y80/00 Primary

  Products made by additive manufacturing · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title