Porous hollow fiber membrane

Patent metadata

Field	Value
Publication number	US-10456753-B2
Application number	US-201615755755-A
Country	US
Kind code	B2
Filing date	Jun 24, 2016
Priority date	Aug 31, 2015
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

The present invention provides a porous hollow fiber membrane that has both high strength and high pure water permeability, and that exhibits excellent thermal deformation resistance. The present invention is related to a porous hollow fiber membrane containing a fluororesin-based polymer, and a manufacturing method of the membrane comprises a drawing step and a relaxing step. The porous hollow fiber membrane is characterized in that: the molecular chain of the polymer is oriented in the longitudinal direction of the hollow fiber membrane; and at the same time internal distortion of oriented non-crystalline chains, which is disadvantageous in terms of entropy, is alleviated.

First claim

The invention claimed is:

1. A porous hollow-fiber membrane comprising a fluororesin-based polymer, wherein
the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane,
a stress at 5% elongation (F 5 value) in the longitudinal direction at 80° C. is 6.9 MPa or more,
the F 5 value in the longitudinal direction at 121° C. is 5.2 MPa or more,
the F 5 value in the longitudinal direction at 25° C. is 12 MPa or more, and
a loss modulus (E″)-temperature curve obtained in a dynamic viscoelasticity test (temperature dependency test) has a peak and the temperature at the peak is from 68 to 80° C.

2. The porous hollow-fiber membrane according to claim 1 , wherein a porosity is from 40 to 90%.

3. The porous hollow-fiber membrane according to claim 2 , wherein
a molecular chain of the fluororesin-based polymer is oriented in the longitudinal direction of the porous hollow-fiber membrane, and
an orientation degree π of the molecular chain calculated based on the following formula (1) from a half-width H (°) obtained by wide-angle X-ray diffraction determination is 0.4 or more and less than 1.0:
Orientation degree π=(180°− H )/180°  (1)

provided that H is a half-width of an intensity distribution obtained by circumferentially scanning a crystal peak in the wide-angle X-ray diffraction determination.

4. The porous hollow-fiber membrane according to claim 1 , wherein
a molecular chain of the fluororesin-based polymer is oriented in the longitudinal direction of the porous hollow-fiber membrane, and
an orientation degree π of the molecular chain calculated based on the following formula (1) from a half-width H (°) obtained by wide-angle X-ray diffraction determination is 0.4 or more and less than 1.0:
Orientation degree π=(180°− H )/180°  (1)

provided that H is a half-width of an intensity distribution obtained by circumferentially scanning a crystal peak in the wide-angle X-ray diffraction determination.

5. A method for producing a porous hollow-fiber membrane, the method comprising the following steps(1) to (3):
(1) a step of forming a hollow fiber having a columnar texture which is oriented in a longitudinal direction of the porous hollow-fiber and has a thickness uniformity of 0.60 or more and less than 1.00, from a membrane forming solution containing a fluororesin-based polymer by thermally induced phase separation;
(2) a step of stretching the porous hollow-fiber obtained in the step (1) at a stretch ratio of 1.8 to 4.0 times in a longitudinal direction; and
(3) a step of relaxing the porous hollow-fiber membrane obtained in the step (2) at a relax ratio of 0.70 to 0.88 times in the longitudinal direction.

6. The method for producing a porous hollow-fiber membrane according to claim 5 , wherein the relaxing step (3) is performed at 50 to 125° C.

Assignees

• Toray Industries

Inventors

• Yasuda Takaaki
• Hanakawa Masayuki
• Iwai Kenta
• Ishizaki Toshiyuki
• Kitade Tamotsu
• Kimura Masahiro

Classifications

• H01M8/0239

  Organic resins; Organic polymers · CPC title

• B01D67/0027

  by stretching · CPC title

• B01D71/32

  containing fluorine atoms · CPC title

• B01D2325/04

  Characteristic thickness · CPC title

• B01D2325/22

  Thermal or heat-resistance properties · CPC title