Compact uninteruptable power supply

Patent metadata

Field	Value
Publication number	US-10454772-B2
Application number	US-201615200961-A
Country	US
Kind code	B2
Filing date	Jul 1, 2016
Priority date	Oct 30, 2015
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

Provided is a device, including: a power supply comprising: a battery configured to output direct current (DC) power at a first voltage and a first current; a battery charger coupled to the battery and configured to charge the battery; a power-converter configured to receive DC power from the battery and convert the DC power to output DC power at a second voltage and a second current, the second voltage being less than half the first voltage and the second current being greater than twice the first current; and an interface to couple output power from the power-converter to a bus-bar power interface of a rack configured to hold computing equipment.

First claim

What is claimed is:

1. A device, comprising:
a modular power supply unit comprising:
a battery configured to output direct current (DC) power at a first voltage and a first current;
a battery charger coupled to the battery and configured to charge the battery;
a power-converter configured to receive DC power from the battery and convert the DC power to output DC power at a second voltage and a second current, the second voltage being less than half the first voltage and the second current being greater than twice the first current; and
an interface to couple output power from the power-converter to a bus-bar power interface of a rack configured to hold computing equipment configured to receive input power at the second voltage;

wherein the bus-bar power interface provides an output voltage via bus-bars to rack-mounted computing equipment at substantially the second voltage without any intervening voltage conversion between the interface of the power supply and the rack-mounted computing equipment.

2. The device of claim 1 , wherein:
the battery is configured to output 48 volt DC power;
the second voltage is 12 Volts;
the second current is greater than 700 milliampheres;
a plurality of computers are coupled to the power supply via the busbar, wherein the busbar extends vertically along a rear portion of a rack holding the plurality of computers;
the battery charger is configured to float charge the battery;
the power-converter comprises:
a switching regulator comprising:
a plurality of field effect transistors; and
a clock coupled to control gates of the field effect transistors;

a transformer configured to transform an alternating current output of the switching regulator from one voltage and current to another voltage and current;
a rectifier coupled to an output of the transformer; and
a low-pass filter coupled to the output of the rectifier and operative to output power at the second current and the second voltage.

3. The device of claim 1 , wherein the battery comprises:
a battery configured to output 48 volt DC power and occupying less than one cubic foot of volume.

4. The device of claim 1 , wherein power-converter comprises: a switched-mode DC-to-DC power converter.

5. The device of claim 1 , wherein the power-converter comprises a switching regulator comprising a plurality of field effect transistors.

6. The device of claim 1 , wherein the power-converter is configured to convert incoming DC power from the battery to intermediate AC power at a frequency higher than 300 Hertz and convert the intermediate AC power to the output DC power at the second voltage and the second current.

7. The device of claim 1 , wherein the power-converter comprises means for converting DC power.

8. The device of claim 1 , wherein the interface comprises:
a pair of insulated electrical cables each having a plate at a distal end configured to be secured to a respective rail of a busbar by a respective bolt.

9. The device of claim 1 , wherein the interface comprises:
three pairs of insulated electrical cables configured to couple to three parallel sets of busbars extending in parallel along a back of a rack.

10. The device of claim 1 , wherein the interface comprises: means for interfacing to a busbar of a server rack.

11. The device of claim 1 , wherein:
the first voltage is approximately four times the second voltage;
the first current is approximately one fourth the second current;
the battery occupies less than 0.5 cubic feet of volume; and
the second current is greater than 500 milliamps.

12. The device of claim 1 , comprising:
a controller having:
a communications interface;
a microprocessor coupled to the network interface and one or more sensors of the power supply; and
memory storing instructions that when executed by the microprocessor effectuate operations comprising:
monitoring a state of the power supply.

13. The device of claim 12 , wherein the operations comprise:
monitoring parameter of the battery; and
comparing the parameter to a threshold.

14. The device of claim 13 , wherein the parameter is a temperature.

15. The device of claim 13 , wherein the parameter is a value indicative of an amount of energy stored by the battery.

16. The device of claim 12 , wherein the operations comprise: steps for monitoring a state of the power supply.

17. The device of claim 12 , wherein the operations comprise:
receiving a signal indicating that computing equipment coupled to the power supply is not in use; and
in response to the signal, transitioning the power supply from a first mode of operation to a second mode of operation, the second mode of operation consuming less power than the first mode of operations.

18. The device of claim 1 , comprising:
a rack configured to hold computing equipment and having a busbar coupled to the interface.

19. The device of claim 18 , comprising:
a plurality of computing devices held by the rack and coupled to the busbar.

20. The device of claim 19 , wherein:
the plurality of computing devices comprise memory storing instructions that when executed cause the computing devices to provide content for a web application.

21. The device of claim 1 , wherein:
the bus-bar power interface provides an output current via bus-bars to rack-mounted computing equipment at a third current greater than the second current, the second current being a first component of the third current,
a second power supply provides a fourth current, the fourth current being a second component of the third current, and
the rack comprises at least two mounts configured to receive the first power supply and the second power supply, the at least two mounts exterior to a plurality of Us of the rack for holding computing equipment.

22. The device of claim 1 , wherein:
the rack is one of at least three racks forming a datacenter chamber, each pair of adjacent racks defining, between the pair of racks, a respective wedge-shaped volume different from a volume of a plurality of Us of the pair of rack for holding computing equipment,
the power supply is one of at least three power supplies mounted within a wedge-shaped volume corresponding to the rack,
the bus-bar power interface of the rack provides an output current via bus-bars to rack-mounted computing equipment held within the rack at a third current greater than the second current, the second current being a first component of the third current,
a second power supply provides a fourth current, the fourth current being a second component of the third current, and
a third power supply provides a fifth current, the fifth current being a third component of the third current.

Assignees

• Vapor Io Inc

Inventors

• White Steven
• Kaplin Dave

Classifications

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J2207/40

  adapted for charging from various sources, e.g. AC, DC or multivoltage · CPC title

• H02J7/00

  Circuit arrangements for charging or discharging batteries or for supplying loads from batteries · CPC title

• H02J9/062

  for AC powered loads · CPC title

• H02M7/44

  by static converters · CPC title