Method and circuit for controlling or starting a U-shape single phase synchronous permanent magnet motors

Patent metadata

Field	Value
Publication number	US-10454399-B2
Application number	US-201816100274-A
Country	US
Kind code	B2
Filing date	Aug 10, 2018
Priority date	Dec 15, 2015
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

A method and circuit for controlling or starting a U-shape single phase synchronous permanent magnetic motor (U-SPSPM motor) having a rotor and a stator and coupled to a single phase alternating current (AC) power source through a switch, including estimating back electromotive force (back-EMF) of the motor based on an observer model with inputs indicative of the measured signals, and triggering the switch to supply power to the motor based on the estimates of the back-EMF.

First claim

What is claimed is:

1. A method for controlling a U-shape single phase synchronous permanent magnetic motor (U-SPSPM motor) having a rotor and a stator and coupled to a single phase alternating current (AC) power source through a switch, the method comprising:
measuring a feedback signal representative of voltage across the motor leads;
measuring a feedback signal representative of current through the motor;
measuring a feedback signal indicative of a zero-crossing of the single phase AC power source;
estimating back electromotive force (back-EMF) of the motor based on an observer model with inputs indicative of the measured feedback signals, wherein the estimates of the back-EMF has a higher fidelity than the number of zero-crossings measured; and
triggering the switch to supply power to the motor based on the estimates of the back-EMF.

2. The method of claim 1 wherein estimating back-EMF includes continuously estimating back-EMF.

3. The method of claim 1 wherein estimating back-EMF includes estimating back-EMF more than 120 times per second.

4. The method of claim 1 wherein estimating back-EMF occurs at a time scale independent of the single phase AC power source frequency.

5. The method of claim 1 further comprising estimating a rotational speed of the motor and a position of the rotor based on the estimates of the back-EMF.

6. The method of claim 5 wherein triggering the switch to supply power to the motor is further based on the estimates of the rotation speed of the motor and the position of the rotor.

7. The method of claim 1 wherein the feedback signal representative of the voltage across the U-SPSPM motor leads is measured by a voltage sensing circuit coupled to a microcontroller, and configured to send the feedback signal to the microcontroller.

8. The method of claim 1 wherein the feedback signal representative of the current through the U-SPSPM motor is measured by a current sensing circuit coupled to a microcontroller, and configured to send the feedback signal to the microcontroller.

9. The method of claim 1 wherein the feedback signal indicative of a zero-crossing of the single phase AC power source is measured by a phase sensor connected between the AC power source a microcontroller, and configured to send the feedback signal to the microcontroller.

10. The method of claim 1 wherein the switch is a triac and further comprising adjusting a trigger angle of the triac based on at least one of the back-EMF and a rotational speed of the motor and a position of the rotor.

11. The method of claim 1 further comprising comparing the speed of the rotor with a predetermined synchronous speed for the U-SPSPM motor.

12. The method of claim 11 further comprising adjusting the switch if the speed of the rotor is greater than or less than the synchronous speed.

13. The method of claim 12 wherein adjusting the switch includes decreasing a trigger angle of a triac.

14. The method of claim 12 wherein adjusting the switch includes increasing a trigger angle of a triac.

15. The method of claim 1 wherein the triggering includes setting the switch ON when polarity of the rotor is north and the phase value is greater than or equal to zero, or if polarity is south and the phase value is less than or equal to zero.

16. The method of claim 1 wherein the triggering includes setting the switch OFF when polarity of the rotor is north and the phase value is not greater than or equal to zero, or if polarity is south and the phase value is not less than or equal to zero.

17. A circuit for controlling a U-shape single phase synchronous permanent magnetic motor (U-SPSPM motor) comprising:
an alternating current (AC) power source connected to a U-SPSPM motor having a rotor;
a microcontroller coupled to the AC power source and to the U-SPSPM motor;
a phase sensor connected between the AC power source and the microcontroller configured to send a signal representative of zero crossing to the microcontroller;
a current sensing circuit coupled to the microcontroller configured to send a signal representative of a current value to the microcontroller;
a voltage sensing circuit coupled to the microcontroller configured to send a signal representative of a voltage value to the microcontroller;
a triac connected in series between the AC power source and the U-SPSPM motor, and coupled to the microcontroller; and
an observer model in the microcontroller configured to determine back electromotive force (back-EMF), wherein the determination of the back-EMF has a higher fidelity than the number of zero-crossings represented by the phase sensor signal.

18. The circuit of claim 17 in a dishwasher where the U-SPSPM motor is associated with one of a wash pump or a drain pump.

Assignees

• Whirlpool Co

Inventors

• Fitzpatrick Kevin J
• He Biao
• Mei Qiang
• Xiao Ying

Classifications

• H02P25/04

  Single phase motors, e.g. capacitor motors · CPC title

• H02P23/12

  Observer control, e.g. using Luenberger observers or Kalman filters · CPC title

• H02P6/182 Primary

  using back-emf in windings · CPC title

• H02P6/22

  in a selected direction of rotation · CPC title

• H02P6/26

  Arrangements for controlling single phase motors · CPC title