OLED with variable thickness organic functional layer

Patent metadata

Field	Value
Publication number	US-10454069-B2
Application number	US-201515120392-A
Country	US
Kind code	B2
Filing date	Feb 18, 2015
Priority date	Feb 20, 2014
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

An organic light-emitting device and a method for producing an organic light emitting device are disclosed. In an embodiment the device includes a substrate and at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation. The at least one layer sequence includes at least one first electrode surface arranged on the substrate, at least one second electrode surface arranged on the first electrode surface and an organic functional layer stack having organic functional layers between the first electrode surface and the second electrode surface. The organic functional layer stack includes at least one organic light-emitting layer, wherein the at least one organic light-emitting layer is configured to emit light, wherein the organic functional layer stack includes at least one inhomogeneity layer, and wherein a thickness of the at least one inhomogeneity layer varies in a lateral direction.

First claim

The invention claimed is:

1. An organic light-emitting device comprising:
an uneven substrate having a surface that varies continuously periodically in a lateral direction; and
at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation, the at least one layer sequence comprising:
at least one first electrode surface arranged on the substrate;
at least one second electrode surface arranged on the first electrode surface; and
an organic functional layer stack with organic functional layers between the first electrode surface and the second electrode surface,
wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer, wherein a thickness of the inhomogeneity layer varies continuously periodically in the lateral direction, and

wherein more material of the inhomogeneity layer is disposed in regions in which the surface of the substrate is perpendicular to a vertical direction, while less material is disposed in other regions, in which the surface of the substrate is not perpendicular to the vertical direction.

2. The device according to claim 1 , wherein the thickness of the inhomogeneity layer varies by at least 5 nm.

3. The device according to claim 1 , wherein the thickness of the inhomogeneity layer varies continuously.

4. The device according to claim 1 , wherein the first electrode surface or the second electrode surface is reflective, and wherein the inhomogeneity layer is arranged between a light-emitting layer and the first or second electrode surface.

5. The device according to claim 1 , wherein the inhomogeneity layer is an organic hole conducting layer or an organic electron conducting layer.

6. The device according to claim 1 , wherein a plurality of light-emitting layers is arranged between the first electrode surface and the second electrode surface, and wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another.

7. The device according to claim 1 , wherein a thickness of the substrate varies in the lateral direction.

8. The device according to claim 1 , wherein the inhomogeneity layer is different from the light-emitting layers.

9. The device according to claim 1 , wherein a thickness of the substrate varies in the lateral direction by more than 200 nm.

10. A method for producing an organic light-emitting device, the method comprising:
providing an uneven substrate having a surface that varies continuously periodically in a lateral direction; and
applying a layer sequence suitable for generating electromagnetic radiation to the substrate, wherein applying the layer sequence comprises applying at least one first electrode surface on the substrate, applying at least one second electrode surface on the first electrode surface, and forming an organic functional layer stack with an organic functional layers between the first electrode surface and the second electrode surface,
wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer, wherein a thickness of the inhomogeneity layer varies continuously periodically in the lateral direction, and
wherein the inhomogeneity layer is formed by depositing a material layer such that a vertical material flow occurs so that the inhomogeneity layer comprises more material in regions in which the surface of the substrate is perpendicular to a vertical direction, while less material is deposited in other regions, in which the surface of the substrate is not perpendicular to the vertical direction.

11. The method according to claim 10 , wherein a thickness of the substrate varies in the lateral direction, and wherein the organic functional layer stack is applied to the substrate in such a way that the inhomogeneity layer is formed.

12. The method according to claim 10 , wherein forming the organic functional layer stack comprises forming the organic functional layer stack at least partially by vapor deposition.

13. The method according to claim 12 , further comprising varying an angle between a material flow occurring in the vapor deposition and a vertical direction.

14. The method according to claim 12 , further comprising moving a shadow mask in the vertical direction or the lateral direction while forming the inhomogeneity layer.

15. The method according to claim 12 , wherein a first part of the inhomogeneity layer is formed using a first mask with at least a first opening and a second part of the inhomogeneity layer is formed using a second mask with a plurality of second openings, the second openings are smaller than the first opening.

16. The method according to claim 10 , wherein a thickness of the substrate varies in the lateral direction by more than 200 nm, and wherein the organic functional layer stack is applied to the substrate in such a way that the inhomogeneity layer is formed.

17. An organic light-emitting device comprising:
a plane substrate; and
at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation, the at least one layer sequence comprising:
at least one first electrode surface arranged on the substrate;
at least one second electrode surface arranged on the first electrode surface; and
an organic functional layer stack with organic functional layers between the first electrode surface and the second electrode surface, wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer,

wherein a thickness of the inhomogeneity layer varies continuously periodically in a lateral direction, and
wherein the inhomogeneity layer is directly deposited on a plane layer of the organic functional layer stack.

Assignees

• Osram Oled Gmbh

Inventors

• Riedel Daniel
• Wehlus Thomas
• Diez Carola
• Riegel Nina
• Niedermeier Ulrich
• Fleissner Arne
• Lang Erwin

Classifications

• H01L51/0011

  Electricity · mapped topic

• H01L51/5206

  Electricity · mapped topic

• H01L51/504

  Electricity · mapped topic

• H01L51/56

  Electricity · mapped topic

• H01L51/5056

  Electricity · mapped topic