Heater and a heat exchanger installation

Patent metadata

Field	Value
Publication number	US-10451309-B2
Application number	US-201515319638-A
Country	US
Kind code	B2
Filing date	May 5, 2015
Priority date	Jun 17, 2014
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

A heater comprises an inlet for a medium to be heated, an outlet for the medium, and at least two cassettes. Each cassette comprising a first plate comprising a first main surface and a second plate comprising a second main surface. The first and second plates are attached to each other and enclose a respective flow channel for the medium. The cassettes are arranged beside each other with a space between the cassettes for an electric heating element. The electric heating element abuts the first main surface of one of the cassettes and the second main surface of the adjacent cassette. The heater comprises two distance members extending between the one cassette and the adjacent cassette. The distance members define the space.

First claim

The invention claimed is:

1. A heater comprising
an inlet for a medium to be heated,
an outlet for the medium,
at least two cassettes, each cassette comprising a first plate comprising a first main surface and a second plate comprising a second main surface, wherein the first plate and the second plate are permanently joined to each other and enclose a respective flow channel for the medium between the first and second plates, and wherein the cassettes are arranged beside each other with a space between the cassettes,
an electric heating element provided in the space between the cassettes, wherein the electric heating element abuts the first main surface of one of the cassettes and the second main surface of the adjacent cassette, the electric heating element being an elongated heating element that extends along a circuitous path in the space between the cassettes,
two distance members extending between said one cassette and said adjacent cassette, wherein the distance members define said space, and
the first and second main surfaces of each cassette being permanently connected to one another by way of a plurality of depressions extending inwardly from at least the first main surface of the first plate of the cassette toward the second main surface of the respective cassette, the plurality of depressions being positioned in the flow channel and being spaced apart from one another.

2. A heater according to claim 1 , wherein each cassette comprises at least two openings permitting a flow of the medium from the flow channel of said one cassette to the flow channel of said adjacent cassette.

3. A heater according to claim 2 , wherein at least one of the openings of said one cassette is provided opposite to one of the openings of said adjacent cassette and wherein the distance members surround said openings and permit said flow through said openings.

4. A heater according to claim 1 , wherein each distance member comprises a ring defining two planar joining areas abutting the second main surface of said one cassette and the first main surface of said adjacent cassette.

5. A heater according to claim 1 , wherein each distance member comprises at least one projection extending from the second main surface of said one cassette and from the first main surface of said adjacent cassette.

6. A heater according to claim 5 , wherein each distance member comprises one projection extending from the second main surface or from the first main surface, and wherein each projection comprises a planar joining area abutting the first main surface or the second main surface of an adjacent cassette.

7. A heater according to claim 5 , wherein each distance member comprises a first projection and a second projection, wherein the second plate of said one cassette comprises two second projections, which extend outwardly from the second main surface, and the first plate of said another adjacent cassette comprises two first projections, which extend outwardly from the first main surface, and wherein the first projections of said one cassette are abutting the second projections of said adjacent cassette to define said space.

8. A heater according to claim 7 , wherein
each of the first and second projections comprises a planar joining area, and
the planar joining areas of the second projections of said one cassette are abutting the planar joining areas of the first projections of said adjacent cassette of the heater.

9. A heater according to claim 1 , wherein the inlet is in flow communication with the flow channels of the cassettes, and the outlet is in flow communication with the flow channels of the cassettes, so that the heater permits the medium to flow into the inlet, through the flow channels and out through the outlet.

10. A heater according to claim 1 , wherein the first main surface and the second main surface are substantially planar.

11. A heater according to claim 1 , wherein
each first plate comprises a first flange extending around the first plate and away from the first main surface,
each second plate comprises a second flange extending around the second plate and away from the second main surface, and
the first plate and the second plate are joined to each other by means of a joint extending along an outer edge of the first flange and an outer edge of the second flange.

12. A heater according to claim 1 , wherein at least one of the depressions extending from the first main surface abuts a depression extending from the second main surface.

13. A heater according to claim 1 , wherein the electric heating element comprises an electrical resistance wire.

14. A heat exchanger installation comprising a heat exchanger and a heater according to claim 1 .

15. A heater according to claim 1 , wherein each distance member comprises at least one projection extending from the second main surface of said one cassette or from the first main surface of said adjacent cassette.

16. A heater comprising
an inlet for a medium to be heated,
an outlet for the medium,
at least two cassettes, each cassette comprising a first plate comprising a first main surface and a second plate comprising a second main surface, wherein the first plate and the second plate are permanently joined to each other and enclose a respective flow channel for the medium between the first and second plates, and wherein the cassettes are arranged beside each other with a space between the cassettes,
an electric heating element in the space between the cassettes, the electric heating element abutting the first main surface of one of the cassettes and the second main surface of the adjacent cassette, the electric heating element including opposite ends connectable to a current source and winding back and forth within the space so that portions of the electric heating element between the opposite ends are spaced apart from one another in the space,
two distance members extending between the one cassette and the adjacent cassette, wherein the distance members define the space,
the first main surface of the first plate of each cassette being permanently connected to the second main surface of the second plate of the respective cassette by way of at least three depressions extending inwardly from at least the first main surface of the first plate toward the second main surface, the at least three depressions being positioned in the flow channel and being spaced apart from one another, the at least three depressions comprising a first depression, a second depression and a third depression, and
one of the portions of the electric heating element passing between the first and second depressions as seen in plan view of the first and second cassettes, and another one of the portions of the electric heating element passing between the second and third depressions as seen in plan view of the first and second cassettes.

17. A heater according to claim 16 , wherein at least one of the depressions extending from the first main surface abuts a depression extending from the second main surface.

18. A heater according to claim 16 , wherein the first main surface is permanently connected to the second main surface by way of a plurality of depressions extending inwardly from the second main surface of the second plate toward the first main surface.

19. A heater according to claim 16 , wherein each cassette comprises at least two openings permitting a flow of the medium from the flow channel of said one cassette to the flow channel of said adjacent cassette.

Assignees

• Alfa Laval Corp Ab

Inventors

• Nyander Anders
• Ross Martin

Classifications

• F24H9/146

  Connecting elements of a heat exchanger · CPC title

• H05B3/262

  the insulating base being an insulated metal plate · CPC title

• F28D1/0333

  the plates having integrated connecting members · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• H05B3/24

  heating conductor being self-supporting · CPC title