Subsurface reciprocating pump for gassy and sandy fluids

Patent metadata

Field	Value
Publication number	US-10450847-B2
Application number	US-201715489951-A
Country	US
Kind code	B2
Filing date	Apr 18, 2017
Priority date	Apr 18, 2017
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

An artificial lift system for a well has a surface unit and a subsurface pump. The surface unit reciprocates a rod in the well, and the pump disposed in a tubular in the well is actuated by the rod. A barrel of the pump has a standing valve restricting fluid passage out of the barrel. The plunger is reciprocally disposed in the barrel and has seals with the barrel. A traveling valve of the plunger uses a sleeve and a bob. The sleeve is movable relative to the bob to restrict fluid out of the plunger's interior through a variable gap relative to the bob and the sleeve. The filter is disposed on the plunger between the seals and separates the plunger's interior from an annulus between the plunger and the barrel. The filter restricts particulate in the interior from passing into the annulus.

First claim

What is claimed is:

1. A subsurface reciprocating pump, comprising:
a barrel having a first valve permitting fluid passage into the barrel and restricting fluid passage out of the barrel;
a plunger reciprocally disposed in the barrel, the plunger having first and second seals in an annulus between the plunger and the barrel, the plunger defining an interior therein and having a bob extending at a distal end of the plunger;
a sleeve movably disposed on the plunger relative to the bob at the distal end of the plunger and forming a second valve therewith, the second valve permitting fluid passage from a variable volume in the barrel into the interior of the plunger and restricting fluid passage out of the interior; and
a filter disposed on the plunger between the first and second seals and separating the interior of the plunger from the annulus between the plunger and the barrel, the filter permitting fluid passage between the interior and the annulus and restricting particulate in the interior from passing into the annulus.

2. The pump of claim 1 , wherein the first seal comprises one or more wiper seals disposed outside the plunger and engaging inside the barrel.

3. The pump of claim 1 , wherein the filter defines at least one opening with a dimension, and wherein the annulus defines an average clearance around an inside of the barrel and an outside of the plunger that is greater than or equal to the dimension of the at least one opening.

4. The pump of claim 1 , wherein the filter prevents particulate greater than a dimension from passing therethrough, and wherein the annulus defines an average clearance around an inside of the barrel and an outside of the plunger that is greater than or equal to the dimension.

5. The pump of claim 1 , wherein the filter comprises a wire-wrapped screen at least partially disposed about the plunger.

6. The pump of claim 1 , wherein the first valve comprises a check valve having a ball movable relative to a seat.

7. The pump of claim 1 , wherein the sleeve movable relative to the bob at the distal end of the plunger comprises a seat distanced by a variable gap from the bob and being engagable with the bob.

8. The pump of claim 1 , wherein in a first stroke moving the barrel and the plunger relative to one another in a first direction, the variable volume decreases, the first valve closes, and the second valve opens.

9. The pump of claim 8 , wherein in the first stroke, fluid entering the interior of the plunger from the variable volume through the second valve clears particulate adjacent a portion of the filter exposed to the interior of the plunger.

10. The pump of claim 1 , wherein in a second stroke moving the barrel and the plunger relative to one another in a second direction, the variable volume increases, the first valve opens, and the second valve closes.

11. The pump of claim 10 , wherein in the second stroke, the filter permits fluid passage from the interior of the plunger to the annulus and prevents at least some particulate in the interior of the plunger from passing out of the interior to the annulus.

12. The pump of claim 1 , wherein the second seal comprises a fluid seal formed with fluid disposed in the annulus between the barrel and the plunger.

13. The pump of claim 1 , wherein the plunger comprises:
a coupling disposed in the interior of the plunger; and
a stem extending from the coupling to the bob, the sleeve movably disposed about the stem.

14. The pump of claim 13 , wherein the coupling defines one or more fluid passageways communicating a lower portion of the interior with an upper portion of the interior past the coupling.

15. The pump of claim 14 , wherein the one or more fluid passageways comprises a plurality of the fluid passageways circumferentially arranged about a center portion of the coupling connected to the stem, the circumferentially-arranged fluid passageways directing fluid from the lower portion toward an interior surface of the filter disposed inside the upper portion of the interior.

16. The pump of claim 1 , wherein the barrel further comprises a chamber disposed in the barrel relative to a downstroke extent of the plunger in which liquid and gas are exchanged through the filter between the chamber of the barrel and the interior of the plunger.

17. The pump of claim 16 , wherein the chamber is disposed in the barrel relative to an upstroke extent of the plunger in which liquid and gas are exchanged between the chamber of the barrel and the variable volume of the barrel between the first and second valves.

18. A reciprocating pump system for a well, the system comprising:
a surface unit reciprocating a rod in the well; and
a subsurface pump disposed in a tubular in the well and actuated by the rod, the subsurface pump comprising—
a barrel having a first valve permitting fluid passage into the barrel and restricting fluid passage out of the barrel;
a plunger reciprocally disposed in the barrel, the plunger having first and second seals in an annulus between the plunger and the barrel, the plunger defining an interior therein and having a bob extending at a distal end of the plunger;
a sleeve movably disposed on the plunger relative to the bob at the distal end of the plunger and forming a second valve therewith, the second valve permitting fluid passage from a variable volume of the barrel into the interior of the plunger and restricting fluid passage out of the interior; and
a filter disposed on the plunger between the first and second seals and separating the interior of the plunger from the annulus between the plunger and the barrel, the filter permitting fluid passage between the interior and the annulus and restricting particulate in the interior from passing into the annulus.

19. The system of claim 18 , wherein the barrel further comprises a chamber disposed in the barrel, the chamber relative to a downstroke extent of the plunger enabling liquid and gas to be exchanged through the filter between (i) the chamber of the barrel and (ii) the interior of the plunger, the chamber relative to an upstroke extent of the plunger enabling liquid and gas to be exchanged between (i) the chamber of the barrel and (ii) the variable volume of the barrel between the first and second valves.

20. A method of producing fluid in a sandy and gassy well, the method comprising:
sealing a plunger disposed in a barrel with first and second seals;
transferring a first volume of fluid trapped in a first interior of the barrel into a second interior of the plunger by reciprocating the plunger and the barrel relative to one another in a first direction and unseating a movable sleeve on the plunger from a distal bob;
lifting uphole a second volume of fluid trapped in the second interior of the plunger by reciprocating the plunger and the barrel relative to one another in a second direction and seating the movable sleeve on the plunger against the distal bob;
preventing particulate uphole of the plunger from passing in an annulus between the plunger and the barrel using the first seal;
permitting fluid communication between the second interior of the plunger and the annulus between the first and second seals; and
preventing at least some particulate in the second interior of the plunger from passing out of the plunger to the annulus.

Assignees

• Weatherford Tech Holdings Llc

Inventors

• Bailey Jason W
• Stachowiak John E
• Hebert Douglas

Classifications

• F04B53/20

  Filtering · CPC title

• F04B53/166

  Cylinder liners · CPC title

• F04B53/143

  Sealing provided on the piston · CPC title

• F04B53/12

  arranged in or on pistons · CPC title

• F04B47/06

  having motor-pump units situated at great depth · CPC title