Correlating Energy to Mix Cement Slurry under Different Mixing Conditions
US-2016271834-A1 · Sep 22, 2016 · US
US10450830B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10450830-B2 |
| Application number | US-201415324469-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 28, 2014 |
| Priority date | Aug 28, 2014 |
| Publication date | Oct 22, 2019 |
| Grant date | Oct 22, 2019 |
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Some aspects of what is described here relate to analyzing a well cement slurry. In some aspects, a well cement slurry is mixed in a mixer under a plurality of conditions. The plurality of conditions correspond to a plurality of distinct Reynolds number values for the well cement slurry in the mixer. Power number values associated with mixing the well cement slurry in the mixer under the plurality of conditions are identified. Each power number value is based on an amount of energy used to mix the well cement slurry under a respective one of the plurality of conditions. Values for parameters of a functional relationship between power number and Reynolds number are identified based on the power number values and the Reynolds number values for the plurality of conditions.
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What is claimed is: 1. A method of analyzing a well cement slurry, the method comprising: mixing a dry cement blend with mix water to form a well cement slurry in a mixer under a plurality of conditions, the plurality of conditions corresponding to a plurality of distinct Reynolds number values for the well cement slurry in the mixer; identifying power number values associated with the mixing of the well cement slurry in the mixer under the plurality of conditions, each power number value based on an amount of energy used to mix the well cement slurry under a respective one of the plurality of conditions; and identifying values for parameters of a functional relationship between power number and Reynolds number based on the power number values and the Reynolds number values for the plurality of conditions, wherein: the power number is dependent upon a time-varying fluid density measured from when the dry cement blend is mixed with the mix water until the well cement slurry is homogenous as confirmed by static or dynamic light scattering, the Reynolds number is dependent upon a time-varying apparent fluid viscosity measured from when the dry cement blend is mixed with the mix water until the well cement slurry is homogenous as confirmed by static or dynamic light scattering, and the functional relationship with the identified values for the parameters is used to determine a mixability index associated with the mixing to form another well cement slurry. 2. The method of claim 1 , wherein the functional relationship comprises N p =C(Re) x , and identifying values for the parameters of the functional relationship comprises identifying values for C and x, where C and x are constants, N p represents the power number, and Re represents the Reynolds number. 3. The method of claim 1 , wherein the mixer comprises an impeller that agitates the well cement slurry to mix the well cement slurry, and at least a subset of the plurality of conditions correspond to a plurality of distinct rotational speeds of the impeller. 4. The method of claim 1 , wherein at least a subset of the plurality of conditions correspond to a plurality of distinct densities of the well cement slurry. 5. The method of claim 1 , wherein at least a subset of the plurality of conditions correspond to a plurality of distinct viscosities of the well cement slurry. 6. The method of claim 1 , further comprising using the functional relationship and the identified values for the parameters to compute a predicted power number value associated with mixing the well cement slurry under another distinct condition. 7. The method of claim 6 , further comprising using the predicted power number value to estimate the energy to mix the well cement slurry under the other distinct condition. 8. The method of claim 1 , further comprising using the functional relationship with the identified values for the parameters to compute a predicted power number value associated with mixing the other well cement slurry. 9. The method of claim 8 , further comprising using the predicted power number value to estimate the energy to mix the other well cement slurry. 10. The method of claim 9 , further comprising: mixing the other well cement slurry; and after mixing the other well cement slurry, communicating the other well cement slurry in a wellbore in a subterranean region.
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