Coating composition and coated paper and coated paperboard

Patent metadata

Field	Value
Publication number	US-10450704-B2
Application number	US-201615334038-A
Country	US
Kind code	B2
Filing date	Oct 25, 2016
Priority date	Oct 18, 2012
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d 50 ) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.

First claim

What is claimed is:

1. A paperboard product comprising a coating composition on at least one surface of the paperboard product, the coating composition comprising:
a binder;
kaolin having a shape factor from about 60 to less than 70; and
calcium carbonate, wherein less than 70% by weight and greater than 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter less than 2 μm.

2. The paperboard product of claim 1 , wherein the binder comprises polyvinyl acetate, and the binder forms from 8% to 20% by weight of a solids content of the coating composition.

3. The paperboard product of claim 1 , wherein the coating composition comprises a base coat comprising the binder, the kaolin, and the calcium carbonate, and a top coat having a chemical composition different than the base coat.

4. The paperboard product of claim 3 , wherein both the base coat and the top coat comprise the binder, the top coat having a greater amount of the binder than the base coat.

Assignees

• Imerys Usa Inc

Inventors

• Lyons Anthony
• Peshave Chinmay

Classifications

• D21H19/60

  Polyalkenylalcohols; Polyalkenylethers; Polyalkenylesters · CPC title

• C09C1/021

  Calcium carbonates · CPC title

• C09D7/43

  Thickening agents · CPC title

• C08K2003/265

  Calcium, strontium or barium carbonate · CPC title

• C08K5/098

  Metal salts of carboxylic acids · CPC title