Adaptive heat pump clothes dryer

Patent metadata

Field	Value
Publication number	US-10450692-B2
Application number	US-201715435161-A
Country	US
Kind code	B2
Filing date	Feb 16, 2017
Priority date	Aug 29, 2016
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

A method and apparatus for an adaptive heat pump clothes dryer is provided. The clothes dryer includes an air flow path, a plurality of sensors, a bypass and a hardware controller. The air flow path is configured to circulate air through the clothes dryer. The sensors are located at multiple points on the air flow path and are configured to detect a plurality of measurements. The bypass is located on the air flow path between an outlet of a drum and an inlet of a heat pump and is configured to divert an amount of the water vapor from the air flow path. The hardware controller is configured to control the amount of water vapor expelled from the air flow path by adjusting the bypass using a partial condensation fraction based on the plurality of measurements.

First claim

What is claimed is:

1. An adaptive heat pump clothes dryer comprising:
an air flow path configured to circulate air through the clothes dryer;
a plurality of sensors located at multiple points on the air flow path and configured to detect a plurality of measurements;
a bypass located on the air flow path between an outlet of a drum and an inlet of a heat pump and configured to divert an amount of water vapor from the air flow path; and
a hardware controller configured to:
control the amount of water vapor diverted from the air flow path by adjusting the bypass based on a partial condensation fraction determined based on the plurality of measurements,
determine, using a humidity sensor, a humidity level of water vapor exiting the drum, and
determine an amount of water vapor that can be fully condensed in the heat pump based on the humidity level.

2. The clothes dryer of claim 1 , further comprises:
parameter estimation circuitry configured to determine the partial condensation fraction using the plurality of measurements.

3. The clothes dryer of claim 2 , wherein the plurality of measurements used to determine the partial condensation fraction includes at least one of:
an average temperature of a cold side of the heat pump;
an average temperature of a hot side of the heat pump;
a temperature of an air inlet of the drum;
a humidity of the air inlet of the drum;
a temperature of an air outlet of the drum;
a humidity of the air outlet of the drum; and
an electrical energy consumption of the heat pump.

4. An adaptive heat pump clothes dryer of comprising:
an air flow path configured to circulate air through the clothes dryer;
a plurality of sensors located at multiple points on the air flow path and configured to detect a plurality of measurements;
a bypass located on the air flow path between an outlet of a drum and an inlet of a heat pump and configured to divert an amount of water vapor from the air flow path; and
a hardware controller configured to:
control the amount of water vapor diverted from the air flow path by adjusting the bypass based on a partial condensation fraction determined based on the plurality of measurements, and
determine an amount of energy required to heat the air in the heat pump includes based on energy for evaporating water in the drum and energy for heating ambient air replacing the diverted excess water vapor.

5. The clothes dryer of claim 4 , wherein to determine the amount of energy required to heat air in the heat pump includes a thermal efficiency of the drum.

6. The clothes dryer of claim 1 , wherein to determine the amount of water vapor that can be fully condensed in the heat pump includes a latent to total heat transfer ratio (LTR).

7. The clothes dryer of claim 4 , wherein to determine the amount of energy required to heat air in the heat pump includes an energy consumption of the heat pump and an energy consumption of a fan.

8. The clothes dryer of claim 1 , wherein the hardware controller is further configured to:
determine a cooling coefficient of performance (COP) as a function of a temperature of a hot side of the heat pump and a temperature of a cold side of the heat pump.

9. The clothes dryer of claim 6 , wherein the hardware controller is further configured to:
determine the LTR as a function of a temperature of an inlet of the drum, a relative humidity of the inlet of the drum, a temperature of an outlet of the drum, and a relative humidity of the outlet of the drum.

10. A method for managing an adaptive heat pump clothes dryer comprising:
circulating air through an air flow path of a clothes dryer;
detecting a plurality of measurements using a plurality of sensors located at multiple points on the air flow path;
diverting an amount of water vapor from the air flow path using a bypass located on the air flow path between an outlet of a drum and an inlet of a heat pump; and
controlling, using a hardware controller, the amount of water vapor diverted from the air flow path by adjusting the bypass based on a partial condensation fraction determined based on the plurality of measurements,
measuring, using a humidity sensor, a humidity level of water vapor exiting the drum, and
determining an amount of water vapor that can be fully condensed in the heat pump based on the humidity level.

11. The method of claim 10 , further comprising determining, by parameter estimation circuitry, the partial condensation fraction using the plurality of measurements.

12. The method of claim 11 , wherein the plurality of measurements used to determine the partial condensation fraction includes at least one of:
an average temperature of a cold side of the heat pump;
an average temperature of a hot side of the heat pump;
a temperature of an air inlet of the drum;
a humidity of the air inlet of the drum;
a temperature of an air outlet of the drum;
a humidity of the air outlet of the drum; and
an electrical energy consumption of the heat pump.

13. The method of claim 10 , further comprising:
adjusting the bypass to divert excess water vapor based on the determined amount of water vapor that can by fully condensed.

14. The method of claim 13 , further comprising determining an amount of energy required to heat the air in the heat pump based on energy for evaporating water in the drum and energy for heating ambient air replacing the diverted water vapor.

15. The method of claim 14 , wherein determining the amount of energy required to heat air in the heat pump includes a thermal efficiency of the drum.

16. The method of claim 13 , wherein determining the amount of the water vapor that can be fully condensed in the heat pump includes a latent to total heat transfer ratio (LTR).

17. The method of claim 14 , wherein determining the amount of energy required to heat air in the heat pump includes an energy consumption of the heat pump and an energy consumption of a fan.

18. The method of claim 13 , further comprising:
determining a cooling coefficient of performance (COP) as a function of a temperature of a hot side of the heat pump and a temperature of a cold side of the heat pump.

19. The method of claim 16 , further comprising:
determining the LTR as a function of a temperature of an inlet of the drum, a relative humidity of the inlet of the drum, a temperature of an outlet of the drum, and a relative humidity of the outlet of the drum.

20. The clothes dryer of claim 1 , wherein the partial condensation fraction is a function of a COP, a thermal efficiency of the drum, and an LTR.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Wu Guolian

Classifications

• D06F2105/24

  Flow or velocity · CPC title

• D06F2103/36

  Flow or velocity · CPC title

• D06F2103/08

  Humidity · CPC title

• D06F58/206 Primary

  Heat pump arrangements · CPC title

• D06F58/24

  Condensing arrangements · CPC title