Active magnetic bearing control for downhole-type system

Patent metadata

Field	Value
Publication number	US-10447111-B2
Application number	US-201715857524-A
Country	US
Kind code	B2
Filing date	Dec 28, 2017
Priority date	Sep 20, 2017
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A downhole-type system includes a rotatable shaft, a downhole-type magnetic bearing coupled to the rotatable shaft, a downhole-type sensor, a surface-type controller, and a surface-type amplifier coupled to the magnetic bearing. The magnetic bearing can control levitation of the rotatable shaft. The downhole-type sensor can detect a position of the rotatable shaft in a downhole location and generate a first signal based on the detected position. The surface-type controller can receive the first signal, determine an amount of force to apply to the shaft, and generate a second signal corresponding to the determined amount of force. The surface-type amplifier can receive the second signal, amplify the second signal to a sufficient level to drive the magnetic bearing to apply force to the rotatable shaft to control the levitation of the rotatable shaft at the downhole location, and transmit the amplified second signal to the magnetic bearing.

First claim

What is claimed is:

1. A downhole-type system comprising:
a rotatable shaft;
a downhole-type magnetic bearing coupled to the rotatable shaft, the magnetic bearing configured to control levitation of the rotatable shaft by applying force to the rotatable shaft;
a downhole-type sensor configured to:
detect a position of the rotatable shaft in a downhole location, and
generate, at the downhole location, a first signal based on the detected position;

a surface-type controller configured to:
receive, at a surface, the first signal generated by the sensor,
determine, at the surface, an amount of force to apply to the shaft to maintain levitation of the shaft, and
generate, at the surface, a second signal corresponding to the determined amount of force; and

a surface-type amplifier coupled to the magnetic bearing, the amplifier configured to:
receive, at the surface, the second signal from the controller,
amplify, at the surface, the second signal to a sufficient level to drive the magnetic bearing to apply force to the rotatable shaft to control the levitation of the rotatable shaft at the downhole location, and
transmit, to the downhole location, the amplified second signal to the magnetic bearing.

2. The system of claim 1 , wherein the sensor and the magnetic bearing are lubricant-free.

3. The system of claim 1 , wherein the downhole location is more than 500 meters (m) away from the surface.

4. The system of claim 1 , wherein the magnetic bearing is configured to control axial levitation of the rotatable shaft.

5. The system of claim 1 , wherein the magnetic bearing is configured to control radial levitation of the rotatable shaft.

6. The system of claim 1 , wherein the magnetic bearing is configured to control levitation of the rotatable shaft along one axis of the rotatable shaft.

7. The system of claim 1 , wherein the magnetic bearing is configured to control levitation of the rotatable shaft along a plurality of axes of the rotatable shaft.

8. The system of claim 1 , wherein the system is configured to operate during rotation of the shaft.

9. The system of claim 1 , wherein the sensor and the magnetic bearing are configured to be submerged in fluids present in the downhole location.

10. The system of claim 1 , wherein the sensor is one of an inductive sensor, an eddy current sensor, and a capacitive sensor.

11. The system of claim 1 , wherein the sensor is configured to generate and transmit the first signal at a rate on the order of a signal every 50 microseconds or faster.

12. The system of claim 11 , wherein the sensor comprises a converter configured to convert the first signal into one of a transmittable digital signal and a transmittable analog signal.

13. The system of claim 1 , wherein the magnetic bearing comprises:
an actuator surrounding the shaft, the actuator configured to generate a magnetic field in response to receiving an electric current; and
a target surrounding the shaft, the target configured to impart a force on the shaft in response to the generated magnetic field.

14. The system of claim 13 , wherein the sensor and the actuator of the magnetic bearing are not sealed from the downhole location.

15. The system of claim 1 , wherein the sensor comprises a generator configured to generate a voltage signal based on the detected position.

16. The system of claim 15 , wherein the sensor comprises a converter configured to convert the voltage signal into a digital signal.

17. A method comprising:
determining, at a downhole location, a position of a rotating shaft of a downhole-type system, the rotating shaft levitated by a magnetic bearing;
transmitting, from the downhole location to a surface, a first signal corresponding to the determined position;
determining, at the surface, an amount of force to apply to the shaft to maintain the levitation of the rotating shaft at the downhole location;
generating, at the surface, a second signal corresponding to the amount of force;
amplifying, at the surface, the second signal to a sufficient level to drive the magnetic bearing to control the levitation of the rotatable shaft at the downhole location; and
transmitting, to the downhole location, the amplified second signal to the magnetic bearing.

18. The method of claim 17 , further comprising filtering the second signal to compensate for capacitance and inductance in a transmission cable.

19. The method of claim 17 , wherein the magnetic bearing maintains axial levitation of the rotating shaft.

20. The method of claim 17 , wherein the magnetic bearing maintains radial levitation of the rotating shaft.

21. The method of claim 17 , wherein the magnetic bearing maintains levitation of the rotating shaft along one axis of the rotating shaft.

22. The method of claim 17 , wherein the magnetic bearing maintains levitation of the rotating shaft along a plurality of axes of the rotating shaft.

23. The method of claim 17 , wherein the downhole location is more than 500 m away from the surface.

24. The method of claim 17 , wherein transmitting the first signal occurs at a rate on the order of a signal every 50 microseconds or faster.

25. The method of claim 17 , further comprising:
generating a magnetic field in response to receiving an electric current; and
generating a force on the shaft in response to the generated magnetic field.

26. The method of claim 25 , wherein generating the force occurs within 50 milliseconds after transmitting the first signal.

27. The method of claim 17 , wherein transmitting the first signal comprises generating a voltage signal based on the determined position.

28. The method of claim 27 , wherein transmitting the first signal comprises converting the generated voltage signal into a digital signal.

Assignees

• Upwing Energy Llc

Inventors

• Mcmullen Patrick

Classifications

• E21B47/008

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• H02P29/40

  Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load · CPC title

• H02K2205/03

  Machines characterised by thrust bearings · CPC title

• H02K15/03

  having permanent magnets · CPC title

• H02K11/27

  Devices for sensing current, or actuated thereby (overcurrent protection responsive to temperature of the machines or parts thereof, e.g. windings, H02K11/25) · CPC title