Positive active material, manufacturing method thereof, and positive electrode and lithium battery including the material

Patent metadata

Field	Value
Publication number	US-10446834-B2
Application number	US-201514806969-A
Country	US
Kind code	B2
Filing date	Jul 23, 2015
Priority date	Dec 29, 2014
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A positive active material including: a core including an overlithiated lithium transition metal oxide, and a coating layer which is disposed on at least a portion of a surface of the core, the coating layer including a polymer having an oxidation potential of about 4.4 volts to about 4.7 volts versus lithium metal. Also a manufacturing method thereof, and a positive electrode and a lithium battery including the positive active material.

First claim

What is claimed is:

1. A positive active material comprising:
a core comprising an overlithiated lithium transition metal oxide; and
a coating layer which is disposed on at least a portion of a surface of the core, the coating layer comprising an organic polymer having an oxidation potential of about 4.4 volts to about 4.7 volts versus lithium metal.

2. The positive active material of claim 1 , wherein the overlithiated lithium transition metal oxide is represented by Formula 1:
x Li 2 MO 3 -(1− x )LiM′O 2   Formula 1

wherein in Formula 1,
M has an average oxidation number of +4 and is at least one element selected from Period 2 to Period 5 of the Periodic Table of the Elements,
M′ has an average oxidation number of +3 and is at least one element selected from Period 2 to Period 5 elements, and
0<x<1.

3. The positive active material of claim 2 , wherein, in Formula 1, M is at least one metal selected from manganese, titanium, zirconium, tin, and molybdenum, and
M′ is at least one metal selected from nickel, cobalt, Mn, iron, aluminum, magnesium, zinc, copper, chromium, vanadium, and niobium.

4. The positive active material of claim 1 , wherein the overlithiated lithium transition metal oxide is a positive active material represented by Formula 2:
x Li 2 MnO 3 -(1 −x )LiNi a Co b Mn c O 2   Formula 2

wherein in Formula 2, 0<x<1, 0<a<1, 0<b<1, 0<c<1, and a+b+c=1.

5. The positive active material of claim 1 , wherein the overlithiated lithium transition metal oxide is a positive active material represented by Formula 3:
Li[Li a Ni b Co c Mn d M f ]O 2-x F x   Formula 3

wherein in Formula 3, M is at least one metal selected from Ti, V, Al, Mg, Cr, Fe, Zr, rhenium, boron, germanium, ruthenium, Sn, Nb, Mo, and platinum, and
a+b+c+d+f=1; 0<a<1, 0<b<1, 0<c<1, 0<d<1, and 0<f<1;and 0<x<0.1.

6. The positive active material of claim 5 , wherein, in Formula 3, M is at least one metal selected from Ti, V, Al, Mg, Cr, Fe, and Zr.

7. The positive active material of claim 5 , wherein, in Formula 3, 0.1<a<0.25, 0.1<b<0.4, 0<c<0.2, and f=0, and
d satisfies 0.8<(2a+b)/d<1.2.

8. The positive active material of claim 1 , wherein the overlithiated lithium transition metal oxide comprises particles having an average particle diameter of about 10 nanometers to about 500 micrometers.

9. The positive active material of claim 1 , wherein the core is in the form of a secondary particle, the secondary particle comprising an agglomeration of primary particles.

10. The positive active material of claim 1 , wherein the polymer comprises at least one selected from polypyrrole, polyaniline, polythiophene, and poly(3,4-ethylenedioxythiophene).

11. The positive active material of claim 10 , wherein the polymer comprises polypyrrole.

12. The positive active material of claim 1 , wherein an amount of the polymer is greater than about 0 weight percent and equal to or less than about 10 weight percent, based on a total weight of the positive active material.

13. The positive active material of claim 1 , wherein the coating layer is on an entire surface of the core.

14. The positive active material of claim 1 , wherein the coating layer is adhered to at least a portion of the surface of the core, and is simultaneously disposed between the plurality of cores.

15. A lithium battery comprising the positive active material of claim 1 .

16. A method of manufacturing a positive active material of claim 1 , the method comprising:
preparing a mixture which includes an overlithiated lithium transition metal oxide and an organic polymer having an oxidation potential of about 4.4 volts to about 4.7 volts versus lithium metal; and
heat treating the mixture to manufacture the positive active material.

17. The method of claim 16 , wherein the heat treatment is performed at room temperature and in vacuum.

18. The method of claim 16 , wherein the polymer is polypyrrole.

19. The method of claim 18 , wherein the polymer is provided by contacting pyrrole with an oxidant.

Assignees

• Samsung Electronics Co Ltd
• Samsung Fine Chemicals Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Kapylou Andrei
• Kim Donghan
• Park Jinhwan
• Song Jayhyok
• Ahn Sungjin
• Yu Byongyong

Classifications

• H01M4/60

  of organic compounds · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/366 Primary

  as layered products · CPC title