Optical connector and optical coupling structure

Patent metadata

Field	Value
Publication number	US-10444439-B2
Application number	US-201615770265-A
Country	US
Kind code	B2
Filing date	Oct 18, 2016
Priority date	Oct 26, 2015
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

An optical connector is disclosed. The optical connector includes an optical fiber, a ferrule that holds the optical fiber, the ferrule having a flat ferrule end surface facing a counterpart optical connector, and a spacer provided on the ferrule end surface so as to define a clearance between the ferrule end surface and the counterpart optical connector. A tip surface of the optical fiber is exposed at the ferrule end surface. Respective normal directions to the tip surface of the optical fiber and the ferrule end surface are inclined with respect to an optical-axis direction of the optical fiber in a section along an optical axis of the optical fiber. The spacer includes an opening configured to allow an optical path extending from the tip surface of the optical fiber to pass therethrough.

First claim

The invention claimed is:

1. An optical connector comprising:
an optical fiber;
a ferrule that holds said optical fiber, said ferrule having a flat ferrule end surface facing a counterpart optical connector; and
a spacer provided on said ferrule end surface so as to define a clearance between said ferrule end surface and said counterpart optical connector,
wherein a tip surface of said optical fiber is exposed at said ferrule end surface,
wherein respective normal directions to said tip surface of said optical fiber and said ferrule end surface are inclined with respect to an optical-axis direction of said optical fiber in a section along an optical axis of said optical fiber,
wherein said spacer has a plate-like shape,
wherein said spacer is welded to said ferrule end surface,
wherein said spacer includes an opening configured to allow an optical path extending from said tip surface of said optical fiber to pass therethrough,
wherein a pair of guide holes are formed in said ferrule end surface alongside a direction intersecting said section along said optical axis of said optical fiber, said pair of guide holes configured to insert each of guide pins thereinto, and
wherein the center of said tip surface of said optical fiber is displaced from a line connecting the centers of said pair of guide holes at said ferrule end surface.

2. The optical connector according to claim 1 ,
wherein said spacer further includes a pair of through holes through which said guide pins pass.

3. The optical connector according to claim 1 ,
wherein said optical axis of said optical fiber is inclined with respect to a connection direction in said section, and
wherein said optical path extending from said tip surface of said optical fiber extends along said connection direction.

4. The optical connector according to claim 1 ,
wherein a thickness of said spacer in a connection direction is 10 μm or greater and 100 μm or smaller.

5. The optical connector according to claim 1 ,
wherein said tip surface of said optical fiber is flush with said ferrule end surface.

6. The optical connector according to claim 1 ,
wherein said spacer is formed of a same material as that of said ferrule.

7. An optical coupling structure comprising first and second optical connectors configured to be connected to each other, wherein
said first and second optical connectors each comprise an optical fiber and a ferrule that holds said optical fiber, said ferrule having a flat ferrule end surface,
said ferrule of said first optical connector and said ferrule of said second optical connector are coupled in a manner vertically flipped with respect to each other,
said ferrule end surface of said first optical connector and said ferrule end surface of said second optical connector face each other,
tip surfaces of said optical fibers are exposed at the respective ferrule end surfaces of said first and second optical connectors, and respective normal directions to said tip surfaces of said optical fibers and said ferrule end surfaces are inclined with respect to an optical-axis direction of said optical fibers in a section along optical axes of said optical fibers,
said optical coupling structure further comprises a spacer configured to define a clearance between said ferrule end surface of said first optical connector and said ferrule end surface of said second optical connector, wherein said spacer has a plate-like shape, said spacer is welded to said ferrule end surface of said first optical connector, and said spacer has an opening configured to allow an optical path extending between said tip surface of said optical fiber of said first optical connector and said tip surface of said optical fiber of said second optical connector to pass therethrough, and
one surface of said spacer is in contact with said ferrule end surface of said first optical connector, and the other surface of said spacer is in contact with said ferrule end surface of said second optical connector.

8. The optical coupling structure according to claim 7 ,
wherein said tip surface of said optical fiber of said first optical connector is optically coupled to said tip surface of said optical fiber of said second optical connector in said opening with only air therebetween.

9. An optical connector comprising:
an optical fiber;
a ferrule that holds said optical fiber, said ferrule having a flat ferrule end surface facing a counterpart optical connector; and
a spacer provided on said ferrule end surface so as to define a clearance between said ferrule end surface and said counterpart optical connector,
wherein a tip surface of said optical fiber is exposed at said ferrule end surface,
wherein respective normal directions to said tip surface of said optical fiber and said ferrule end surface are inclined with respect to an optical-axis direction of said optical fiber in a section along an optical axis of said optical fiber,
wherein one surface of said spacer is in contact with said ferrule end surface,
wherein said spacer is welded to said ferrule end surface,
wherein said spacer includes an opening configured to allow an optical path extending from said tip surface of said optical fiber to pass therethrough,
wherein a pair of guide holes are formed in said ferrule end surface alongside a direction intersecting said section along said optical axis of said optical fiber, said pair of guide holes configured to insert each of guide pins thereinto, and
wherein the center of said tip surface of said optical fiber is displaced from a line connecting the centers of said pair of guide holes at said ferrule end surface.

10. The optical connector according to claim 9 ,
wherein said spacer further includes a pair of through holes through which said guide pins pass.

11. The optical connector according to claim 9 ,
wherein said optical axis of said optical fiber is inclined with respect to a connection direction in said section, and
wherein said optical path extending from said tip surface of said optical fiber extends along said connection direction.

12. The optical connector according to claim 9 ,
wherein a thickness of said spacer in a connection direction is 10 μm or greater and 100 μm or smaller.

13. The optical connector according to claim 9 ,
wherein said tip surface of said optical fiber is flush with said ferrule end surface.

14. The optical connector according to claim 9 ,
wherein said spacer is formed of a same material as that of said ferrule.

Assignees

• Sumitomo Electric Industries

Inventors

• Arao Hajime
• Sano Tomomi
• Shimakawa Osamu
• Fukuda Masakazu
• HOSOKAWA Takako

Classifications

• G02B6/3885

  Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type (optical ribbon cable G02B6/4403, G02B6/448) · CPC title

• G02B6/3882

  using rods, pins or balls to align a pair of ferrule ends · CPC title

• G02B6/3822 Primary

  with beveled fibre ends · CPC title

• G02B6/3853

  Lens inside the ferrule (lensed connectors G02B6/32) · CPC title