Foreign object detection using heat sensitive material and inductive sensing

Patent metadata

Field	Value
Publication number	US-10444394-B2
Application number	US-201715620548-A
Country	US
Kind code	B2
Filing date	Jun 12, 2017
Priority date	Jan 10, 2017
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

In certain aspects, a method and apparatus for detecting foreign objects using heat sensitive material and inductive sensing is disclosed. In certain aspects, a foreign object detection system includes a heat sensing system comprising a heat sensitive material having a property configured to change as a function of temperature. The foreign object detection system further includes an inductive sensing system comprising one or more sense coils, wherein a change in an electrical characteristic of the one or more sense coils is indicative of presence of a foreign object. The foreign object detection system further includes a controller coupled to the heat sensing system and the inductive sensing system, wherein the controller is configured to determine presence of the foreign object based on at least one of a measure of the property of the heat sensitive material or a measure of the electrical characteristic of the one or more sense coils.

First claim

What is claimed is:

1. A foreign object detection system comprising:
a heat sensing system comprising:
an insulation layer including a heat sensitive material having a property configured to change as a function of temperature; and
at least two electrically conductive wires;

an inductive sensing system comprising one or more sense coils and at least one of the at least two electrically conductive wires, wherein a change in an electrical characteristic of the one or more sense coils is indicative of a presence of a foreign object; and
a controller coupled to the heat sensing system and the inductive sensing system, the controller being configured to determine the presence of the foreign object based on at least one of a measure of the property of the heat sensitive material or a measure of the electrical characteristic of the one or more sense coils.

2. The foreign object detection system of claim 1 , wherein the at least two electrically conductive wires are at least one of embedded in the insulation layer, on a same plane and in contact with the insulation layer, or on separate planes in contact with separate surfaces of the insulation layer.

3. The foreign object detection system of claim 1 , wherein the property comprises an electrical conductivity, and wherein the controller is configured to determine the presence of the foreign object based on the change in the electrical conductivity satisfying a threshold.

4. The foreign object detection system of claim 1 , wherein the heat sensing system comprises a plurality of heat sensitive cells.

5. The foreign object detection system of claim 1 , wherein the controller is configured to determine that the foreign object is present when either the measure of the property of the heat sensitive material or the measure of the electrical characteristic of the one or more sense coils indicate the presence of the foreign object.

6. The foreign object detection system of claim 1 , wherein the controller is configured to control the inductive sensing system based on the measure of the property of the heat sensitive material.

7. The foreign object detection system of claim 1 , wherein the controller is configured to control the heat sensing system based on the measure of the electrical characteristic of the one or more sense coils.

8. The foreign object detection system of claim 1 , wherein the heat sensing system and the inductive sensing system share one or more components.

9. The foreign object detection system of claim 8 , wherein the one or more sense coils comprise the heat sensitive material.

10. The foreign object detection system of claim 1 , wherein the heat sensing system comprises a first electrically conductive wire and a second electrically conductive wire, wherein a first sense coil of the inductive sensing system comprises the first electrically conductive wire, wherein a first terminal of the first electrically conductive wire and a second terminal of the first electrically conductive wire are selectively coupled to an impedance measuring port of the controller, and wherein the first terminal of the first electrically conductive wire and a first terminal of the second electrically conductive wire are selectively coupled to a resistance measurement port of the controller, wherein the controller is configured to measure the property of the heat sensitive material by measuring resistance at the resistance measurement port, and wherein the controller is configured to measure the electrical characteristic of the first sense coil by measuring impedance at the impedance measuring port.

11. The foreign object detection system of claim 10 , wherein a second terminal of the second electrically conductive wire is open circuited, and wherein the heat sensitive material is coupled between the first electrically conductive wire and the second electrically conductive wire.

12. The foreign object detection system of claim 10 , wherein a second terminal of the second electrically conductive wire is short circuited with the second terminal of the first electrically conductive wire, and wherein at least one of the first electrically conductive wire and the second electrically conductive wire comprises the heat sensitive material.

13. A foreign object detection system comprising:
a heat sensing system comprising:
an insulation layer including a heat sensitive material having a property configured to change as a function of temperature, and
at least two electrically conductive wires;

an inductive sensing system comprising one or more sense coils and at least one of the at least two electrically conductive wires, wherein a change in an electrical characteristic of the one or more sense coils is indicative of a presence of a foreign object; and
a controller coupled to the heat sensing system and the inductive sensing system, the controller being configured to determine that the foreign object is present when both the measure of the property of the heat sensitive material and the measure of the electrical characteristic of the one or more sense coils indicate the presence of the foreign object.

14. A foreign object detection system comprising:
a heat sensing system comprising:
an insulation layer including a heat sensitive material having a property configured to change as a function of temperature, and
at least two electrically conductive wires;

an inductive sensing system comprising one or more sense coils and at least one of the at least two electrically conductive wires, wherein a change in an electrical characteristic of the one or more sense coils is indicative of a presence of a foreign object; and
a controller coupled to the heat sensing system and the inductive sensing system, the controller being configured to control the inductive sensing system based on the measure of the property of the heat sensitive material by at least:
measuring the electrical characteristic of the one or more sense coils when the measure of the property of the heat sensitive material satisfies a threshold; and
determining that the foreign object is present when the measure of the electrical characteristic satisfies another threshold.

15. A foreign object detection system comprising:
a heat sensing system comprising:
an insulation layer including a heat sensitive material having a property configured to change as a function of temperature, and
at least two electrically conductive wires;

an inductive sensing system comprising one or more sense coils and at least one of the at least two electrically conductive wires, wherein a change in an electrical characteristic of the one or more sense coils is indicative of a presence of a foreign object; and
a controller coupled to the heat sensing system and the inductive sensing system, the controller being configured to control the heat sensing system based on the measure of the electrical characteristic of the one or more sense coils by at least:
measuring the property of the heat sensitive material when the electrical characteristic of the one or more sense coils satisfies a threshold; and
determine that the foreign object is present when the measure of the property satisfies another threshold.

16. A foreign object detection system comprising:
a heat sensing system comprising:
an insulation layer including a heat sensitive material having a property configured to change as a function of temperature, and
at least two electrically conductive wires;

an inductive sensing system comprising one or more sense coils and at least one of the at least two electrically conductive wires, wherein a change in an electrical ch

Assignees

• Witricity Corp

Inventors

• Widmer Hans Peter
• Sieber Lukas
• Bittner Markus

Classifications

• B60L53/126

  Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver · CPC title

• G01V3/101

  by measuring the impedance of the search coil; by measuring features of a resonant circuit comprising the search coil (measuring impedance or characteristics derived therefrom G01R27/00, e.g. quality factor G01R27/26) · CPC title

• B60L53/60

  Monitoring or controlling charging stations · CPC title

• H01F5/00

  Coils (superconducting coils H01F6/06; fixed inductances of the signal type H01F17/00) · CPC title

• G01V9/005 Primary

  by thermal methods, e.g. after generation of heat by chemical reactions · CPC title