Magnet unit for a sensor device for detecting a measurement variable which is characteristic of a state of rotation of a steering shaft of a motor vehicle

Patent metadata

Field	Value
Publication number	US-10444039-B2
Application number	US-201415022409-A
Country	US
Kind code	B2
Filing date	Aug 11, 2014
Priority date	Sep 18, 2013
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A method for producing a magnet unit for a sensor device for detecting a measurement variable which is characteristic of a state of rotation of a steering shaft of a motor vehicle provides a ring-shaped magnet element composed of a plastics-bonded magnet material and a carrier sleeve for the connection of the magnet unit to a shaft part of the steering shaft and connects the magnet element to the carrier sleeve, in particular axially adjacent to one another by way of respective axial face sides. A plastics element is provided on the carrier sleeve, and the connecting includes the plastics element and the magnet element being cohesively connected to one another.

First claim

The invention claimed is:

1. A method for producing a magnet unit for a sensor device for detecting a measurement variable which is characteristic of a state of rotation of a steering shaft of a motor vehicle, by:
providing a ring-shaped magnet element composed of a plastics-bonded magnet material;
providing a carrier sleeve for a connection of the magnet unit to a shaft part of the steering shaft;
connecting the magnet element to the carrier sleeve,
wherein a plastics element is provided on the carrier sleeve, and connecting the magnet element comprises cohesively connecting the plastics element and the plastics-bonded magnet material of the magnet element to one another,
wherein the cohesive connection is performed by at least one of laser welding and ultrasound welding,
wherein an axial stud by way of which the cohesive connection is performed is formed on at least one of an axial face side of the plastics element and an axial face side of the magnet element, the axial stud being an energy concentrator that facilitates welding the magnet element and the plastics element to one another by providing material that melts to form the cohesive connection;
injection-moulding a plastics material of the plastics element onto an axial face side of the carrier sleeve; and
connecting the plastics element in positively locking fashion to the carrier sleeve.

2. The method according to claim 1 , wherein the magnet element and the carrier sleeve are connected and axially adjacent to one another, by way of respective axial face sides, wherein the plastics element and an axial face side of the magnet element are cohesively connected to one another.

3. The method according to claim 1 , wherein the plastics element is composed of a transparent plastics material.

4. The method according to claim 1 , wherein, during a connection of the plastics element to the carrier sleeve, positive locking with rotationally conjoining action is produced between the plastics element and the carrier sleeve.

5. The method according to claim 4 , wherein the positive locking with rotationally conjoining action is produced by way of openings in the carrier sleeve, into which openings the plastics element extends.

6. The method according to claim 4 , wherein the positive locking with rotationally conjoining action is produced by way of at least one of an undulating and toothed outer edge of the carrier sleeve.

7. A magnet unit for a sensor device for detecting a measurement variable which is characteristic of a state of rotation of a steering shaft of a motor vehicle, comprising:
a ring-shaped magnet element composed of a plastics-bonded magnet material; and
a carrier sleeve which is connected to the magnet element and by way of which the magnet element is connected to a shaft part of the steering shaft,
wherein a plastics element is arranged on the carrier sleeve, which is cohesively connected to the plastics-bonded magnet material of the magnet element by at least one of laser welding and ultrasound welding,
wherein an axial stud by way of which the cohesive connection is performed is formed on at least one of an axial face side of the plastics element and an axial face side of the magnet element, the axial stud being an energy concentrator that facilitates welding the magnet element and the plastics element to one another by providing material that melts to form the cohesive connection,
wherein a plastics material of the plastics element is injection-moulded onto an axial face side of the carrier sleeve, and
wherein the plastics element is connected in positively locking fashion to the carrier sleeve.

8. A sensor device for detecting a measurement variable which is characteristic of a state of rotation of a steering shaft of a motor vehicle, comprising a magnet unit according to claim 7 .

9. A motor vehicle having a sensor device according to claim 8 .

Assignees

• Valeo Schalter & Sensoren Gmbh

Inventors

• Rachui Dirk
• Thom Jens
• Froehlich Ekkehart

Classifications

• G01L5/221

  to steering wheels, e.g. for power assisted steering · CPC title

• G01L3/104

  involving permanent magnets · CPC title

• G01P3/487

  delivered by rotating magnets · CPC title

• G01D11/245

  Housings for sensors · CPC title

• G01D5/145

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title