Compressor-less cooling system

Patent metadata

Field	Value
Publication number	US-10443786-B2
Application number	US-201715668423-A
Country	US
Kind code	B2
Filing date	Aug 3, 2017
Priority date	Aug 3, 2017
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

An apparatus includes a separator tank, a heat exchanger, a compressor-less heat separator, and a fluid cooler. The separator tank separates a first refrigerant into a vapor component and a liquid component. The heat exchanger is exposed to a load. The heat exchanger uses the liquid component of the first refrigerant to remove heat from a space proximate the load. The space includes at least one of a refrigeration unit and walk-in cooler or freezer. The compressor-less heat separator extracts heat from the vapor component of the first refrigerant and uses electrical power to move the heat to a second refrigerant. The fluid cooler removes heat from the second refrigerant.

First claim

What is claimed is:

1. An apparatus, comprising:
a separator tank configured to separate a first refrigerant into a vapor component and a liquid component;
a heat exchanger exposed to a load configured to use the liquid component of the first refrigerant to remove heat from a space proximate the load, wherein the space comprises at least one of a refrigeration unit and walk-in cooler or freezer;
a compressor-less heat separator configured to extract heat from the vapor component of the first refrigerant and use electrical power to move the heat to a second refrigerant;
a fluid cooler configured to remove heat from the second refrigerant;
a temperature sensor configured to measure a temperature of the second refrigerant; and
a controller communicatively coupled to the temperature sensor, the controller configured to:
compare the measured temperature to a temperature set point; and
based on the comparison between the measured temperature and the temperature set point, increase a rate of flow of the second refrigerant to the fluid cooler.

2. The apparatus of claim 1 , wherein the compressor-less heat separator is configured to use a third fluid to extract heat from the first refrigerant and move the heat to the second refrigerant.

3. The apparatus of claim 1 , further comprising:
a first pump configured to control a rate of flow of the liquid component of the first refrigerant from the separator tank to the heat exchanger exposed to the load; and
a second pump configured to control a rate of flow of the second refrigerant between the fluid cooler and the compressor-less heat separator.

4. The apparatus of claim 1 , wherein the first refrigerant comprises carbon dioxide and the second refrigerant comprises water and glycol.

5. The apparatus of claim 1 , wherein the compressor-less heat separator comprises at least one of a thermoelectric, a magnetic, a thermoacoustic, and a Stirling cycle heat transfer device.

6. The apparatus of claim 1 , further comprising:
a temperature sensor configured to measure a temperature of the first refrigerant;
a pressure sensor configured to measure a pressure of the first refrigerant; and
a controller communicatively coupled to the temperature sensor and pressure sensor, the controller configured to:
determine a load value based on the measured temperature and pressure;
compare the load value to a set point; and

based on the comparison between the load value and the set point, increase a rate of flow of the liquid component of the first refrigerant to the heat exchanger exposed to the load.

7. The apparatus of claim 1 , wherein the separator tank comprises:
a vapor outlet configured to discharge the vapor component of the first refrigerant to the heat separator;
a liquid outlet configured to discharge the liquid component of the first refrigerant to the heat exchanger;
a first inlet configured to receive the first refrigerant from the heat separator; and
a second inlet configured to receive the first refrigerant from the heat exchanger exposed to the load;
wherein the separator tank is configured to use gravity to separate the vapor component and liquid component of the first refrigerant received from the heat exchanger and the heat separator.

8. A method, comprising:
separating a first refrigerant into a vapor component and a liquid component at a separator tank;
removing heat from a space proximate to a load using the liquid component of the first refrigerant from the separator tank, wherein the space comprises a heat exchanger inside a walk-in cooler or freezer;
extracting heat from the vapor component of the first refrigerant and using electrical power to move the heat to a second refrigerant at a compressor-less heat separator;
removing heat from the second refrigerant at a fluid cooler;
measuring a temperature of the second refrigerant;
comparing the measured temperature of the second refrigerant to a temperature set point; and
based on the comparison between the measured temperature and the temperature difference set point, increasing a rate of flow of the second refrigerant to the fluid cooler.

9. The method of claim 8 , further comprising:
controlling a rate of flow of the liquid component of the first refrigerant from the separator tank to the load using a first pump; and
controlling the rate of flow of the second refrigerant between the fluid cooler and the heat separator using a second pump.

10. The method of claim 8 , wherein the first refrigerant comprises carbon dioxide and the second refrigerant comprises water and glycol.

11. The method of claim 8 , wherein the compressor-less heat separator comprises at least one of a thermoelectric, a magnetic, a thermoacoustic, and a Stirling cycle heat transfer device.

12. The method of claim 8 , further comprising:
measuring a temperature of the first refrigerant;
measuring the pressure of the first refrigerant;
determining a load value based on the measured temperature of the first refrigerant and the measured pressure of the first refrigerant;
comparing the load value to a set point;
based on the comparison between the load value and the set point, increasing or decreasing a rate of flow of the liquid component of the first refrigerant to the load.

13. The method of claim 8 , further comprising:
receiving the first refrigerant from the compressor-less heat separator and the load at the separator tank;
separating the vapor component from the first refrigerant received from the load at the separator tank;
separating the liquid component from the first refrigerant received from the compressor-less heat separator at the separator tank;
discharging the vapor component of the first refrigerant from the separator tank to the compressor-less heat separator; and
discharging the liquid component of the first refrigerant from the separator tank to the heat exchanger.

14. An apparatus, comprising:
a load loop comprising:
a separator tank configured to separate a first refrigerant into a vapor component and a liquid component;
a heat exchanger exposed to a load configured to use the liquid component of the first refrigerant to remove heat from a space proximate to the load, wherein the space comprises at least one of a refrigeration unit and walk-in cooler freezer; and
a first pump configured to:
control a rate of flow of the liquid component of the first refrigerant from the separator tank to the heat exchanger; and

a vapor loop, comprising:
the separator tank; and
a compressor-less heat separator configured to extract heat from the vapor component of the first refrigerant received from the separator tank and use electrical power to move the heat to a second refrigerant;

a fluid loop, comprising:
the compressor-less heat separator; and
a fluid cooler, configured to remove heat from the second refrigerant received from the compressor-less heat separator; and
a second pump configured to control a rate of flow of the second refrigerant between the fluid cooler and the compressor-less heat separator;

a temperature sensor configured to measure a temperature of the second refrigerant in the fluid cycle; and
a controller communicative coupled to the temperature sensor, the controller configured to:
compare the measured temperature to a temperature set point; and
based on the comparison between the measured temperature and the temperature set point, increase a rate of flow of the second refrigerant to the fluid cooler.

15. The apparatus of claim 14 , wherein the separator tank comprises:
a vapor outlet configured to discharge the vapor component of the firs

Assignees

• Heatcraft Refrigeration Products Llc

Inventors

• Martin Nicole Z
• Richter Ira Z
• Jia Shaobo

Classifications

• F25B2700/21162

  of the refrigerant at the inlet of the condenser · CPC title

• F25B2400/23

  Separators · CPC title

• F25B2700/2109

  of a separator · CPC title

• F25B2700/21163

  of the refrigerant at the outlet of the condenser · CPC title

• F25B2321/00

  Details of machines, plants or systems, using electric or magnetic effects · CPC title