Electrically actuated CVT sheaves

Patent metadata

Field	Value
Publication number	US-10443719-B2
Application number	US-201715448918-A
Country	US
Kind code	B2
Filing date	Mar 3, 2017
Priority date	Mar 11, 2016
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A product may include a rotating sheave that may have a first sheave half and a second sheave half. A distance between the first and second sheave halves may be variable. A screw actuator may have a screw that may engage the first sheave half. A motor may be connected with the screw and may be operable to move the first sheave half to vary the distance through the screw.

First claim

What is claimed is:

1. A product comprising a rotating sheave that has a first sheave half and a second sheave half wherein a distance between the first and second sheave halves is variable, a screw actuator that has a screw engaging the first sheave half, and a motor connected with the screw and operable to move the first sheave half to vary the distance through the screw;
wherein the screw actuator comprises a planet roller meshing with the screw and a nut meshing with the planet roller wherein the motor drives the nut to rotate the planet roller which moves the screw linearly;
a planetary gear set that has a sun gear, a planet gear meshing with the sun gear and a ring gear meshing with the planet gear, the planetary gear set connected between the motor and the nut and providing a gear reduction from the motor to the nut; and
wherein the motor includes a rotor with a shaft that is connected with the planetary gear set and with a brake, the brake disposed on the shaft and engaging the shaft to hold the shaft from rotating and fixing the first sheave half in place.

2. The product according to claim 1 further comprising a road wheel driven by the sheave.

3. The product according to claim 1 further comprising a power unit and a drive-reverse unit that is configured to reverse rotation of the sheave, the power unit driving the sheave to rotate through the drive-reverse unit.

4. The product according to claim 1 wherein the screw actuator comprises a number of planet rollers meshing with the screw and a nut meshing with, and surrounding, the number of planet rollers, wherein the nut has an internal gear meshing with the number of planet rollers and an external gear driven by the motor.

5. The product according to claim 1 wherein the sheave rotates on a shaft and wherein the screw has a hollow center with the shaft extending through the hollow center of the screw.

6. The product according to claim 1 wherein the brake is an electromagnetic friction brake.

7. The product according to claim 1 wherein the shaft extends out of both ends of the rotor, and wherein the brake is connected to one end of the shaft and the sun gear of the planetary gear set is attached to a second end of the shaft.

8. A product comprising a first sheave, a second sheave drivingly connected to the first sheave by a linking member, at least one of the first or second sheaves has a first sheave half and an opposed second sheave half, and has a variable operating diameter effected by movement of the first sheave half relative to the second sheave half a screw actuator that has a screw engaging the first sheave half a motor engaged with the screw through a drive line that effects translation of the screw; a planet roller meshing with the screw and a nut meshing with the planet roller, wherein the motor is connected with the screw through the nut and the planet roller; a dual reduction planetary gear set connected between the motor and the nut; and wherein the motor includes a rotor with a shaft that is connected with the dual reduction planetary gear set, and comprising a brake disposed on the shaft and engaging the shaft to hold the shaft from rotating and fixing the first sheave half in place.

9. The product according to claim 8 further comprising a power unit and a drive-reverse unit that has a planetary gears set, the power unit driving the first sheave through the drive-reverse unit.

10. The product according to claim 8 further comprising a power unit and a torque converter, the power unit driving the first sheave through the torque converter.

11. The product according to claim 10 further comprising a drive wheel and a gear mechanism, the second sheave connected with the drive wheel through the gear mechanism.

12. The product according to claim 8 wherein the brake is an electromagnetic friction brake.

13. A product comprising:
a motor having a shaft extending from each end of the motor;
a brake operatively attached to a first end of the shaft constructed and arranged to hold the shaft from rotation when power is not supplied to the brake;
a dual reduction planetary gear set operatively connected to a second end of the shaft;
a screw actuator unit operatively attached to the dual reduction planetary gear set; and
a rotating sheave having a first sheave half and a second sheave half, wherein the first sheave half is operatively attached to and driven by the screw actuator unit to vary the distance between the first sheave half and the second sheave half.

14. The product according to claim 13 wherein the brake is an electromagnetic friction brake.

Assignees

• Borgwarner Inc

Inventors

• Pritchard Larry A
• Foster Thomas J

Classifications

• F16H37/022

  the toothed gearing having orbital motion · CPC title

• F16H25/2454

  Brakes; Rotational locks · CPC title

• F16H25/2252

  Planetary rollers between nut and screw · CPC title

• F16H2025/2087

  using planetary gears · CPC title

• F16H63/062 Primary

  electric or electro-mechanical actuating means · CPC title