Titanium-based powder, and ingot and sintered article thereof

Patent metadata

Field	Value
Publication number	US-10442000-B2
Application number	US-201615552540-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Mar 5, 2015
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

Provided are a titanium-based powder excellent in fluidity and shape retention property, and an ingot and a sintered article obtained using the titanium-based powder as a material. The titanium-based powder has an average circularity of 0.815 or more and less than 0.870, a CV value of particle sizes of 22 or more and 30 or less, and an angle of repose of 29 degrees or more and 36 degrees or less.

First claim

The invention claimed is:

1. A titanium-based powder, which has an average circularity of 0.815 or more and less than 0.870, a coefficient of variation of particle sizes of 22 or more and 30 or less, and an angle of repose of 29 degrees or more and 36 degrees or less,
wherein the titanium-based powder contains a spherical titanium-based powder and a non-spherical titanium-based powder,
wherein the average circularity of primary particles of the spherical titanium-based powder is 0.85 or more and 1.0 or less, and
wherein the average circularity of primary particles of the non-spherical titanium-based powder is 0.50 or more and less than 0.85.

2. The titanium-based powder according to claim 1 ,
wherein the average circularity of primary particles of the non-spherical titanium-based powder is 0.50 or more and 0.81 or less.

3. The titanium-based powder according to claim 1 , which contains spherical titanium-based particles in a number ratio of 35% to 80%, and contains non-spherical titanium-based particles in a number ratio of 20% to 65%.

4. The titanium-based powder according to claim 1 , which is the titanium-based powder obtained by mixing the spherical titanium-based powder and the non-spherical titanium-based powder.

5. The titanium-based powder according to claim 4 , wherein the spherical titanium-based powder is a titanium-based powder produced by an atomization method, a titanium-based powder produced by a plasma rotating electrode method, a titanium-based powder obtained by subjecting a titanium-based powder produced by a hydrodehydrogenation method to a plasma processing, a titanium-based powder obtained by subjecting a titanium-based powder produced by a pulverization method to a plasma processing, or a titanium-based powder obtained by mixing two or more thereof.

6. The titanium-based powder according to claim 4 , wherein the non-spherical titanium-based powder is a titanium-based powder produced by a hydrodehydrogenation method, a titanium-based powder produced by a pulverization method, or a titanium-based powder obtained by mixing the foregoing powders.

7. A method of manufacturing an ingot comprising:
preparing a powder containing the titanium-based powder according to claim 1 , and
melting the prepared powder.

8. A method of manufacturing a sintered article comprising:
preparing a powder containing the titanium-based powder according to claim 1 , and
sintering the prepared powder.

Assignees

• Toho Titanium Co Ltd

Inventors

• Fukada Nobuo
• Kanou Osamu
• Takenaka Shigehisa

Classifications

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B22F1/00 Primary

  Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties · CPC title

• B22F10/18

  by mixing binder with metal in filament form, e.g. fused filament fabrication [FFF] · CPC title

• B22F1/065

  Spherical particles · CPC title

• B22F9/082

  atomising using a fluid (using centrifugal force B22F9/10) · CPC title