Manipulator arm having connection interface, and related devices and systems

Patent metadata

Field	Value
Publication number	US-10441372-B2
Application number	US-201515126734-A
Country	US
Kind code	B2
Filing date	Mar 17, 2015
Priority date	Mar 17, 2014
Publication date	Oct 15, 2019
Grant date	Oct 15, 2019

Abstract

A surgical instrument support arm of a teleoperated patient side cart may include a first arm portion including a first connector end and a second a second arm portion including a second connector end. The second arm portion may be removably connectable to the first arm portion via mating engagement of the first and second connector ends. The first and second connector ends may each include complementary mechanical connections and complementary electrical connections. At least one of the electrical connections of the first and second connector ends may include electrical shielding to protect against electrical interference in a position in which the electrical connections are matingly engaged. The electrical shielding may be configured to axially compress when the electrical connections of the first and second connector ends are matingly engaged.

First claim

What is claimed is:

1. A surgical instrument support arm of a teleoperated patient side cart, the arm comprising:
a first arm portion comprising a first connector end; and
a second arm portion comprising a second connector end, the second arm portion being removably connectable to the first arm portion via mating engagement of the first and second connector ends;
wherein the first and second connector ends each comprise complementary mechanical connections and complementary electrical connections;
wherein at least one of the electrical connections of the first and second connector ends comprise electrical shielding to protect against electrical interference in a position in which the electrical connections are matingly engaged, wherein the electrical shielding is configured to axially compress when the electrical connections of the first and second connector ends are matingly engaged.

2. The arm of claim 1 , wherein the complementary mechanical connections comprise complementary primary mechanical connections that provide an initial mechanical connection of the first and second connector ends to pivotably couple the first and second connector ends to each other, the second arm portion being pivotable about the initial mechanical connection to a position in which the electrical connections of the first and second connector ends matingly engage.

3. The arm of claim 2 , wherein the first and second arm portions each further comprise complementary secondary mechanical connections engageable with each other in the position in which the electrical connections matingly engage.

4. The arm of claim 1 , wherein one of the first and second connector ends comprises a protrusion and the other of the first and second connector ends comprises a recess configured to receive the protrusion when the first and second connector ends are matingly engaged.

5. The arm of claim 1 , wherein the first arm portion is a manipulator arm and the second arm portion is a setup joint of the arm.

6. The arm of claim 5 , further comprising a third arm portion comprising a third connector end removably connectable to the second arm portion;
wherein the second arm portion is a first setup section of the arm and the third arm portion is a second setup section of the arm.

7. The arm of claim 1 , wherein the first arm portion is a first setup section and the second arm portion is a second setup section.

8. The arm of claim 1 , wherein the electrical shielding surrounds the electrical connections to form a perimeter about the electrical connections.

9. The arm of claim 1 , wherein the electrical shielding configured to axially compress comprises gaps along an axial length of the electrical shielding in an uncompressed state of the electrical shielding.

10. The arm of claim 9 , wherein the electrical shielding comprises a spring.

11. The arm of claim 10 , wherein the electrical shielding comprises a wave spring.

12. The arm of claim 10 , wherein the electrical shielding comprises a beryllium copper alloy.

13. The arm of claim 1 , wherein the electrical connections of the first and second connector ends comprise first electrical connections and second electrical connections on each of the first and second connector ends;
wherein the second electrical connections comprise the electrical shielding.

14. The arm of claim 13 , wherein the second electrical connections comprise pin arrays configured to contact one another when the second electrical connections are matingly engaged.

15. The arm of claim 13 , wherein the first electrical connections are configured to transmit electrical energy.

16. The arm of claim 13 , wherein the second electrical connections are configured to transmit control signals via low voltage differential signaling.

17. A replaceable unit of surgical instrument support arm of a teleoperated patient side cart, the replaceable unit comprising:
a proximal end and a distal end;
a connector interface located at one of the proximal end or the distal end, the connector interface comprising:
a mechanical connection feature; and
an electrical connection feature;
wherein the electrical connection feature comprises electrical shielding to protect against electrical interference in a position in which the electrical connection feature is matingly engaged with a complementary electrical connection feature, wherein the electrical shielding is configured to axially compress when the electrical connection feature and the complementary electrical connection feature are matingly engaged.

18. The replaceable unit of claim 17 , wherein:
the mechanical connection feature comprises a primary mechanical connection feature and a secondary mechanical connection feature;
the primary mechanical connection feature provides a removably pivotable coupling to a portion of the support arm, the pivotable coupling providing pivotable movement of the replaceable unit from a first position to a second position in which the electrical connection feature and the complementary electrical connection feature are matingly engaged;
the secondary mechanical connection feature provides a secondary mechanical coupling of the connector interface to the portion of the support arm in the second position of the replaceable unit.

19. The replaceable unit of claim 18 , wherein the electrical shielding axially compresses in the second position of the replaceable unit.

20. The replaceable unit of claim 17 , wherein the replaceable unit is a manipulator arm.

21. The replaceable unit of claim 17 , wherein the replaceable unit is a section of a setup joint.

22. The replaceable unit of claim 17 , wherein the electrical shielding comprises a spring.

23. The replaceable unit of claim 22 , wherein the electrical shielding comprises a wave spring.

24. The replaceable unit of claim 17 , wherein the electrical connection feature of the replaceable unit comprises a first electrical connection and a second electrical connection;
wherein the second electrical connection comprises the electrical shielding;
wherein the first electrical connection is configured to transmit electrical energy.

Assignees

• Intuitive Surgical Operations

Inventors

• Devengenzo Roman L
• Petersen Alan W
• Schena Bruce M

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• H01R13/6582

  with resilient means for engaging mating connector · CPC title

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title

• H01R33/00

  Coupling devices specially adapted for supporting apparatus and having one part acting as a holder providing support and electrical connection via a counterpart which is structurally associated with the apparatus, e.g. lamp holders; Separate parts thereof · CPC title