Thick layer heating element and kitchen appliance comprising such a heating element

Patent metadata

Field	Value
Publication number	US-10440781-B2
Application number	US-201414914361-A
Country	US
Kind code	B2
Filing date	Aug 22, 2014
Priority date	Oct 11, 2013
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

A thick layer heating element ( 10 ), in particular for heating a kitchen appliance ( 100 ), comprising a planar substrate ( 24 ) coated on one of its faces ( 28 ) with at least one electrically resistive track ( 26 ) which is linked to at least one area of electrical contact, characterized in that it comprises at least one thermal expansion slot ( 38 ), said at least one slot ( 38 ) defining deformable portions of the heating element, which each comprise a part of the resistive track ( 26 ) and which are distributed around said at least one area of electrical contact.

First claim

The invention claimed is:

1. A thick layer heating element for heating a kitchen appliance, comprising: a planar substrate having a dielectric layer at one face and at least one electrically resistive track upon the dielectric layer and which is linked to at least one electrical contact area, wherein the electrically resistive track is electrically isolated from the substrate, wherein the heating element also comprises multiple heat expansion slots, each said heat expansion slot running from an open slot end at a peripheral edge of the heating element to a closed slot end toward an inner portion of the heating element and each said heat expansion slot extending fully through a thickness of the heating element, including the planar substrate and the dielectric layer, along an area of the heating element that does not include the resistive track or the electrical contact area so as to define and separate deformable portions of the heating element, which each include a part of the resistive track and which are distributed around said at least one electrical contact area, wherein the heating element further comprises a first orifice extending fully through the thickness of the heating element for the passage of a heating element fixing means, and one of the heat expansion slots passes through the first orifice, wherein the first orifice is spaced from both the open slot end and the closed slot end of the heat expansion slot that passes through the first orifice, and the first orifice has a diameter greater than a width of the one heat expansion slot that passes through the first orifice.

2. The heating element as claimed in claim 1 , characterized in that the resistive track parts of the deformable portions have substantially the same length.

3. The heating element as claimed in claim 1 , characterized in that the heating element has a central fixing point around which said deformable portions are evenly distributed.

4. The heating element as claimed in claim 1 , characterized in that the resistive track is linked to electrical contact areas which are in the vicinity of one another and are configured to cooperate with contacts of a single electrical connector.

5. The heating element as claimed in claim 1 , characterized in that it comprises at least one second orifice for the passage of a fixing means for an electrical connector and at least one third orifice for mounting a heat sensor intended to be borne by said electrical connector.

6. The heating element as claimed in claim 5 , characterized in that the second and third orifices are situated in proximity to one another and substantially in the middle of the heating element.

7. A kitchen appliance configured as a fryer, a grill, a heating plate, a griddle plate, a warming plate, a salamander, a frying pan, a braising pan, a stock pot, a double boiler, or a pasta cooker, characterized in that the kitchen appliance includes a cooking wall equipped with at least one heating element as claimed in claim 1 .

8. The kitchen appliance as claimed in claim 7 , characterized in that the substrate has a thickness less than that of the cooking wall, and between 1 and 2.5 mm approximately.

9. The kitchen appliance as claimed in claim 7 , characterized in that the cooking wall is securely attached to at least one first stud, which passes through the at least one first orifice of the heating element.

10. The kitchen appliance as claimed in claim 9 , characterized in that the cooking wall is securely attached to at least one second stud, which passes through a second orifice of the heating element and an orifice of an electrical connector.

11. The kitchen appliance as claimed in claim 10 , characterized in that the electrical connector comprises an indent for receiving a heat sensor which, in the mounted position, is in contact with or in the immediate vicinity of the heating element or passes through a third orifice of the heating element and is in contact with or in the immediate vicinity of the cooking wall.

12. The kitchen appliance as claimed in claim 7 , characterized in that the kitchen appliance comprises a number of heating elements arranged alongside one another.

13. A heating element for heating a kitchen appliance, comprising: a planar substrate coated at one side face with at least one electrically resistive track that is linked to at least one electrical contact area, wherein the electrically resistive track is electrically isolated from the substrate, wherein the heating element also comprises a plurality of heat expansion slots, each heat expansion slot running from an open slot end at a peripheral edge of the heating element to a closed slot end toward an inner portion of the heating element and each heat expansion slot extending fully through a thickness of the heating element along an area of the heating element that does not include the resistive track to define and separate deformable portions of the heating element, each deformable portion including a part of the resistive track, wherein the deformable portions are distributed around said at least one electrical contact area, wherein the heating element further comprises a first orifice extending fully through the thickness of the heating element for the passage of a heating element fixing means, and one of the heat expansion slots passes through the first orifice, wherein the first orifice is spaced from both the open slot end and the closed slot end of the heat expansion slot that passes through the first orifice, and the first orifice has a diameter greater than a width of the one heat expansion slot that passes through the first orifice;
wherein the resistive track parts of the deformable portions have substantially the same length.

14. The heating element as claimed in claim 13 , wherein the heating element has a central fixing point around which said deformable portions are evenly distributed.

15. A kitchen appliance configured as a fryer, a grill, a heating plate, a griddle plate, a warming plate, a salamander, a frying pan, a braising pan, a stock pot, a double boiler, or a pasta cooker, wherein the kitchen appliance includes a cooking wall to which at least one heating element is mounted, wherein the at least one heating element comprises a planar substrate coated at one side face with at least one electrically resistive track that is linked to at least one electrical contact area, wherein the electrically resistive track is electrically isolated from the substrate, wherein the heating element also comprises a plurality of heat expansion slots, each heat expansion slot running from an open slot end at a peripheral edge of the heating element to a closed slot end toward an inner portion of the heating element and each heat expansion slot extending fully through a thickness of the heating element along an area of the heating element that does not include the resistive track to define and separate deformable exterior portions of the heating element, each deformable exterior portion including a part of the resistive track, wherein the deformable exterior portions are distributed around said at least one electrical contact area, wherein the at least one heating element is mounted to one surface of the cooking wall, with the one side face facing away from the one surface, via a plurality of studs that extend from the one surface of the cooking wall, and multiple studs of the plurality of studs align with and pass through orifices located along respective heat expansion slots, wherein each orifice extends fully through the thickness of the heating element and is spaced from both the open slot end and the closed slot end of the heat expansi

Assignees

• Illinois Tool Works

Inventors

• Gaulard Hervé
• Lubrina Yves

Classifications

• H05B2203/013

  Heaters using resistive films or coatings · CPC title

• H05B1/0266

  Cooktops · CPC title

• H05B2203/002

  Heaters using a particular layout for the resistive material or resistive elements · CPC title

• H05B3/748

  Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater (H05B3/742 takes precedence) · CPC title

• A47J27/004

  with integral electrical heating means (drinking cups with integral heating means A47J36/2466) · CPC title