Rotary electric machine

Patent metadata

Field	Value
Publication number	US-10439462-B2
Application number	US-201715811003-A
Country	US
Kind code	B2
Filing date	Nov 13, 2017
Priority date	Dec 14, 2016
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

A stator coil includes a plurality of flat wire-shaped coil pieces extending in a circumferential direction of a rotary electric machine at a position on an outer side of a stator core in an axial direction of the rotary electric machine. At the position on the outer side of the stator core in the axial direction, a distal end portion of one of the coil pieces, extending in a first direction in the circumferential direction, is joined with a distal end portion of another one of the coil pieces, extending in a second direction in the circumferential direction. The second direction in the circumferential direction is reverse to the first direction in the circumferential direction. An axially outer end face of the distal end portion of each coil piece is a circular arc face that is convex toward the outer side in the axial direction.

First claim

What is claimed is:

1. A rotary electric machine comprising:
a rotor; and
a stator including
a stator core arranged concentrically with the rotor, and
a stator coil wound on the stator core, wherein

the stator coil includes a plurality of flat wire-shaped coil pieces extending in a circumferential direction of the electric rotary machine at a position on an outer side of the stator core in an axial direction of the rotary electric machine,
at the position on the outer side of the stator core in the axial direction, a distal end portion of one of the coil pieces, extending in a first direction in the circumferential direction, is joined with a distal end portion of another one of the coil pieces, extending in a second direction in the circumferential direction, the second direction in the circumferential direction is reverse to the first direction in the circumferential direction, and
an axially outer end face of the distal end portion of each coil piece is a circular arc face that is convex toward the outer side in the axial direction, wherein
the one of the coil pieces and the another one of the coil pieces overlap with each other in a thickness direction of the coil pieces such that a central axis of the circular arc face of the one of the coil pieces coincides with a central axis of the another one of the coil pieces.

2. The rotary electric machine according to claim 1 , wherein
a radius of the circular arc face of each coil piece is larger than a width of the coil piece.

3. The rotary electric machine according to claim 1 , wherein
each coil piece has a leg portion and a linking portion, the leg portion extends in the axial direction inside a slot formed in the stator core, the linking portion extends in the circumferential direction at the position on the outer side of the stator core in the axial direction, and the leg portion forms a bending angle with the linking portion,
the stator coil includes two or more of the coil pieces arranged in a radial direction of the rotary electric machine, and
among the two or more coil pieces, the coil piece arranged on an outer side in the radial direction has a smaller bending angle such that a height of the distal end portion of the two or more coil pieces in the axial direction is the same.

4. The rotary electric machine according to claim 1 , wherein
all the distal end portions of the plurality of coil pieces have the same shape.

5. The rotary electric machine according to claim 1 , wherein
an entire part of each coil piece except the distal end portion is coated with an insulation film, and
a thickness of the insulation film is larger than or equal to an insulation distance that is required between a coil piece not coated with the insulation film and a coil piece coated with the insulation film.

Assignees

• Toyota Motor Co Ltd

Inventors

• Hirao Yasuyuki

Classifications

• H02K3/34

  between conductors or between conductor and core, e.g. slot insulation · CPC title

• H02K15/06

  Embedding prefabricated windings in the machines · CPC title

• H02K3/12 Primary

  arranged in slots · CPC title

• H02K15/0414

  the windings consisting of separate elements, e.g. bars, segments or half coils · CPC title

• H02K3/32 Primary

  Windings characterised by the shape, form or construction of the insulation · CPC title