Electrochemical device electrode and method for manufacturing electrochemical device electrode

Patent metadata

Field	Value
Publication number	US-10439199-B2
Application number	US-201715470654-A
Country	US
Kind code	B2
Filing date	Mar 27, 2017
Priority date	Jun 2, 2016
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

An electrochemical device electrode pertaining to one mode of the present invention has a current collector, an aluminum oxide layer, a conductive layer, and an active material layer. The current collector is an aluminum foil. The aluminum oxide layer is formed on a principle surface of the current collector and contains aluminum hydroxide and aluminum oxide. The conductive layer is formed on the aluminum oxide layer and contains conductive material, while the active material layer is formed on the conductive layer.

First claim

I claim:

1. An electrochemical device electrode, comprising:
a current collector which is an aluminum foil;
an aluminum oxide layer which is formed on and in contact with a principle surface of the current collector and contains aluminum hydroxide and aluminum oxide, wherein, according to an infrared absorption spectrum of the aluminum oxide layer with a wave number of 1300 cm −1 or less, an absorption peak near 950 cm −1 due to the aluminum oxide is at least twice as high as, but no higher than six times, an absorption peak near 1040 cm −1 due to the aluminum hydroxide;
a conductive layer which is formed on and in contact with the aluminum oxide layer and contains conductive material; and
an active material layer which is formed on and in contact with the conductive layer.

2. The electrochemical device electrode according to claim 1 , wherein the aluminum oxide layer has a thickness of 1 nm or more but no more than 2 μm.

3. The electrochemical device electrode according to claim 2 , wherein the aluminum oxide layer is porous.

4. The electrochemical device electrode according to claim 1 , wherein the aluminum oxide layer is porous.

5. A method for manufacturing an electrochemical device electrode, characterized by comprising:
applying a treatment for improving a reactivity of a principle surface of a current collector being an aluminum foil;
causing an alkaline solution to come in contact with the principle surface of the current collector, to form an aluminum oxide layer containing aluminum hydroxide and aluminum oxide on the principle surface of the current collector, wherein, according to an infrared absorption spectrum of the aluminum oxide layer with a wave number of 1300 cm −1 or less, an absorption peak near 950 cm −1 due to the aluminum oxide is at least twice as high as, but no higher than six times, an absorption peak near 1040 cm −1 due to the aluminum hydroxide;
applying a conductive material on a principle surface of the aluminum oxide layer, and then drying the conductive material, to form a conductive layer on the principle surface of the aluminum oxide layer; and
forming an active material layer on a principle surface of the conductive layer.

6. A method for manufacturing an electrochemical device electrode according to claim 5 , wherein the aluminum oxide layer is formed as a result of aqueous alkaline solution in which carboxyl salt is dissolved, coming in contact with the current collector.

7. A method for manufacturing an electrochemical device electrode according to claim 6 , wherein, for the conductive material, aqueous liquid in which conductive substance is dispersed is used.

8. A method for manufacturing an electrochemical device electrode according to claim 5 , wherein, for the conductive material, aqueous liquid in which conductive substance is dispersed is used.

Assignees

• Taiyo Yuden Kk

Inventors

• Kawai Yuki

Classifications

• H01G9/045

  based on aluminium · CPC title

• H01G11/68

  characterised by their material · CPC title

• H01M4/667

  in the form of layers, e.g. coatings · CPC title

• H01G11/28

  arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives · CPC title

• H01M4/661 Primary

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title