Semiconductor roller

Patent metadata

Field	Value
Publication number	US-10437172-B2
Application number	US-201715797887-A
Country	US
Kind code	B2
Filing date	Oct 30, 2017
Priority date	Nov 14, 2016
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

A semiconductive roller is provided, which includes a roller body made of a crosslinked product of a rubber composition containing a rubber component including epichlorohydrin rubber and diene rubber, and a crosslinking component including:
(a) 4,4′-dithiodimorpholine; (b) sulfur; (c) a thiourea compound; and (d) a thiuram accelerating agent;

wherein the proportion R (part by mass) of 4,4′-dithiodimorpholine and the proportion S (part by mass) of sulfur based on 100 parts by mass of the overall rubber component satisfy the following expressions (1) and (2):

2 R≥S   (1)

0.5 R+S >0.4  (2).

First claim

What is claimed is:

1. A semiconductive roller comprising a roller body made of a crosslinked product of a rubber composition,
the rubber composition comprising:
a rubber component including epichlorohydrin rubber and diene rubber, wherein the diene rubber is a non-oil-extension acrylonitrile butadiene rubber; and
a crosslinking component including:

(a) 4,4′-dithiodimorpholine;
(b) sulfur;
(c) a thiourea compound; and
(d) a thiuram accelerating agent;
wherein the epichlorohydrin rubber is present in a proportion of not less than 15 parts by mass and not greater than 80 parts by mass based on 100 parts by mass of the overall rubber component,
wherein the diene rubber is present in a proportion of not less than 20 parts by mass and not greater than 85 parts by mass based on 100 parts by mass of the overall rubber component,
wherein the thiourea compound is present in a proportion of not less than 0.1 part by mass and not greater than 1 part by mass based on 100 parts by mass of the overall rubber component,
wherein a proportion R (part by mass) of 4,4′-dithiodimorpholine and a proportion S (part by mass) of sulfur based on 100 parts by mass of the overall rubber component satisfy the following expressions (1) and (2):
2 R≥S   (1)

0.5 R+S> 0.4  (2), and

wherein said roller body has an oxide film formed in an outer peripheral surface thereof, and wherein said roller body has a type-A durometer hardness in the range of 52 to 56.

2. The semiconductive roller according to claim 1 ,
wherein the proportion R of 4,4′-dithiodimorpholine is not less than 0.3 parts by mass and not greater than 2 parts by mass based on 100 parts by mass of the overall rubber component, and
wherein the proportion S of sulfur is not less than 0.2 parts by mass and not greater than 0.7 parts by mass based on 100 parts by mass of the overall rubber component.

3. The semiconductive roller according to claim 2 ,
wherein the epichlorohydrin rubber is present in a proportion of not greater than 70 parts by mass based on 100 parts by mass of the overall rubber component, and
wherein the diene rubber is present in a proportion of not less than 30 parts by mass and not greater than 70 parts by mass based on 100 parts by mass of the overall rubber component.

4. The semiconductive roller according to claim 3 ,
wherein the crosslinking component further includes a guanidine accelerating agent and a sulfenamide accelerating agent,
wherein the guanidine accelerating agent is present in a proportion of not less than 0.1 part by mass and not greater than 1 part by mass based on 100 parts by mass of the overall rubber component, and
wherein the sulfenamide accelerating agent is present in a proportion of not less than 0.2 part by mass and not greater than 1.5 parts by mass based on 100 parts by mass of the overall rubber component.

5. The semiconductive roller according to claim 1 ,
wherein the crosslinking component further includes a guanidine accelerating agent and a sulfenamide accelerating agent.

6. The semiconductive roller according to claim 5 ,
wherein the guanidine accelerating agent is present in a proportion of not less than 0.1 part by mass and not greater than 1 part by mass based on 100 parts by mass of the overall rubber component, and
wherein the sulfenamide accelerating agent is present in a proportion of not less than 0.2 part by mass and not greater than 1.5 parts by mass based on 100 parts by mass of the overall rubber component.

7. The semiconductive roller according to claim 1 , which is incorporated as a developing roller or a charging roller in an electrophotographic image forming apparatus.

8. The semiconductive roller according to claim 1 ,
wherein the epichlorohydrin rubber is present in a proportion of not greater than 70 parts by mass based on 100 parts by mass of the overall rubber component, and
wherein the diene rubber is present in a proportion of not less than 30 parts by mass and not greater than 70 parts by mass based on 100 parts by mass of the overall rubber component.

Assignees

• Sumitomo Rubber Ind

Inventors

• Suzuki Daijiro

Classifications

• G03G15/0233

  Structure, details of the charging member, e.g. chemical composition, surface properties · CPC title

• G03G21/0058

  using a roller or a polygonal rotating cleaning member; Details thereof, e.g. surface structure (G03G21/0064 takes precedence) · CPC title

• C08L19/00

  Compositions of rubbers not provided for in groups C08L7/00 - C08L17/00 · CPC title

• C08L9/02

  Copolymers with acrylonitrile · CPC title

• G03G15/162

  details of the the intermediate support, e.g. chemical composition · CPC title