Compressor and method for controlling the same

Patent metadata

Field	Value
Publication number	US-10436191-B2
Application number	US-201615362053-A
Country	US
Kind code	B2
Filing date	Nov 28, 2016
Priority date	Nov 27, 2015
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

Disclosed is a compressor for use with an apparatus having a refrigeration cycle where the compressor includes a piston which reciprocates in a cylinder; a linear motor configured to provide a driving force to move the piston; a sensor configured to sense a motor current of the linear motor; and a compressor controller configured to detect information related to a load of the apparatus, in a separated manner from a controller which controls a body of the apparatus, wherein the compressor controller calculates a phase difference between a stroke of the piston and the sensed motor current, and wherein the compressor controller compares the calculated phase difference with a reference phase difference, and controls a driving of the linear motor in correspondence to the detected load, according to a result of the comparison.

First claim

What is claimed is:

1. A compressor configured for use in an apparatus having a refrigeration cycle and an apparatus controller, the compressor comprising:
a cylinder;
a discharge unit configured to discharge a refrigerant compressed in the cylinder;
a piston configured to reciprocate in the cylinder;
a linear motor configured to provide a driving force to move the piston;
a sensor configured to detect a motor current of the linear motor; and
a compressor controller provided separate from the apparatus controller, the compressor controller being configured to:
detect information related to a load of the apparatus;
calculate a phase difference between a stroke of the piston and the detected motor current;
compare the calculated phase difference with a reference phase difference; and
drive the linear motor in correspondence to the detected load based on a result of the comparison between the calculated phase difference and the reference phase difference,

wherein the compressor controller is configured to drive the linear motor such that a cooling capacity of the compressor is changed according to the result of the comparison between the calculated phase difference and the reference phase difference,
wherein the compressor controller is configured to decrease the reference phase difference when the linear motor is driven in a second driving mode for more than a second time interval, and
wherein, in the second driving mode, the linear motor is driven such that the piston is spaced away from the discharge unit to decrease the cooling capacity of the compressor.

2. The compressor of claim 1 , wherein the compressor controller is configured to drive the linear motor such that the cooling capacity of the compressor is increased when the calculated phase difference is larger than the reference phase difference, and
wherein the compressor controller is configured to drive the linear motor such that the cooling capacity of the compressor is decreased when the calculated phase difference is smaller than the reference phase difference.

3. The compressor of claim 2 , wherein the compressor controller is configured to change the cooling capacity of the compressor according to a difference between the calculated phase difference and the reference phase difference.

4. The compressor of claim 3 , wherein the compressor controller is configured to drive the linear motor such that the cooling capacity of the compressor corresponds to a cooling capacity upper limit value of the compressor when the changed cooling capacity is required to be larger than the cooling capacity upper limit value of the compressor, and
wherein the compressor controller is configured to drive the linear motor such that the cooling capacity of the compressor corresponds to a cooling capacity lower limit value of the compressor when the changed cooling capacity is required to be smaller than the cooling capacity lower limit value of the compressor.

5. The compressor of claim 1 , wherein the compressor controller is configured to drive the linear motor such that a stroke of the piston is changed in order to change the cooling capacity of the compressor.

6. The compressor of claim 1 , wherein the compressor controller is configured to drive the linear motor such that the cooling capacity of the compressor is increased when the linear motor is driven in a first driving mode for more than a first time interval, and
wherein, in the first driving mode, the linear motor is driven such that the piston moves up to a region close to an end of the cylinder facing the discharge unit.

7. The compressor of claim 6 , further comprising an asymmetric current generator configured to generate an asymmetric motor current by applying a current offset to the detected motor current,
wherein the compressor controller is configured to drive the linear motor based on the asymmetric motor current when the linear motor is driven in the first driving mode for more than the first time interval.

8. The compressor of claim 1 , wherein the compressor controller is configured to compare the calculated phase difference with a power of the linear motor, in the second driving mode, and to drive the linear motor according to a result of the comparison of the calculated phase difference with the power of the linear motor.

9. The compressor of claim 8 , wherein the compressor controller is configured to convert the calculated phase difference in order to compare the calculated phase difference with the power, and
wherein the compressor controller is configured to determine a stroke value where the converted phase difference and the power are consistent with each other, according to a stroke change of the linear motor, and to set the power corresponding to the determined stroke value as an input power of the linear motor.

10. The compressor of claim 9 , wherein, as the load of the apparatus is increased, the stroke value where the converted phase difference and the power are consistent with each other is increased.

11. The compressor of claim 1 , wherein the compressor controller is configured to detect a driving rate of the linear motor, and to change the reference phase difference based on the detected driving rate of the linear motor.

12. The compressor of claim 11 , wherein the compressor controller is configured to decrease the reference phase difference when the detected driving rate is larger than a first reference driving rate.

13. The compressor of claim 11 , wherein the compressor controller is configured to increase the reference phase difference when the detected driving rate is smaller than a second reference driving rate.

14. The compressor of claim 1 , wherein the compressor controller is configured to detect a driving rate of the linear motor, and
wherein the compressor controller is configured to maintain the cooling capacity of the compressor when the detected driving rate is larger than a first reference driving rate and smaller than a second reference driving rate.

15. The compressor of claim 1 , wherein the compressor controller is configured to set a stroke command of the linear motor based on the calculated phase difference and the reference phase difference.

16. The compressor of claim 1 , wherein the compressor controller is configured to:
detect information related to a driving mode and a driving time of the linear motor; and
control a cooling capacity of the compressor based on the detected information related to the driving mode and the driving time of the linear motor.

17. The compressor of claim 1 , wherein the compressor controller is configured to:
determine a driving mode of the linear motor;
detect information related to a driving time of the determined driving mode and information related to a driving rate of the linear motor; and
control a cooling capacity of the compressor based on the detected information related to the driving time of the determined driving mode and the detected information related to the driving rate of the linear motor.

18. An apparatus comprising:
a refrigeration cycle, the refrigeration cycle including:
a compressor, the compressor including:
a cylinder;
a discharge unit configured to discharge a refrigerant compressed in the cylinder;
a piston configured to reciprocate in the cylinder;
a linear motor configured to provide a driving force to move the piston;
a sensor configured to detect a motor current of the linear motor; and
a compressor controller configured to:
detect information related to a load of the apparatus;
calculate a phase di

Assignees

• Lg Electronics Inc

Inventors

• Ryu Nayi
• Lim Sungjin
• Kang Kyoungseok

Classifications

• F04B35/04 Primary

  the means being electric · CPC title

• F25B49/022

  Compressor control arrangements · CPC title

• F04B49/065

  and making use of computers · CPC title

• F04B49/06 Primary

  Control using electricity (regulating by means of floats actuating electric switches F04B49/04) · CPC title

• F25B2400/073

  Linear compressors · CPC title