Methods and compositions for in-situ polymerization reaction to improve shale inhibition

Patent metadata

Field	Value
Publication number	US-10435615-B2
Application number	US-201916414432-A
Country	US
Kind code	B2
Filing date	May 16, 2019
Priority date	Jul 1, 2015
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

A method of modifying an alteration zone of a formation near a wellbore using a non-Newtonian polymeric composition created from a reaction of a non-Newtonian combination comprises the steps of mixing an anhydrous tetraborate and a fluid to create a crosslinker solution, mixing a crosslinkable polyvinyl alcohol and water to create a polymer solution, where the crosslinker solution and the polymer solution form the non-Newtonian combination, pumping the non-Newtonian combination to a reaction zone in the wellbore, where pumping the non-Newtonian combination is configured to induce mixing of the polymer solution and the crosslinker solution, allowing the non-Newtonian combination to react to form the non-Newtonian polymeric composition, allowing the non-Newtonian polymeric composition to migrate to the alteration zone, where the non-Newtonian polymeric composition migrates due to gravity, and allowing the non-Newtonian polymeric composition to interact with the alteration zone to modify the alteration zone.

First claim

What is claimed is:

1. A method of modifying an alteration zone of a formation near a wellbore using a non-Newtonian polymeric composition created from a reaction of a non-Newtonian combination, the method comprising the steps of:
mixing an anhydrous sodium tetraborate and a fluid to create a crosslinker solution, wherein a concentration of anhydrous sodium tetraborate in the crosslinker solution is between 0.1% and 1.5% by volume;
mixing a crosslinkable polyvinyl alcohol solution and a polyvinyl acetate solution to create a polymer solution, wherein a blend ratio of polyvinyl acetate to polyvinyl alcohol in the polymer solution is 45 to 1, wherein the polymer solution further comprises a carbohydrate, wherein the carbohydrate comprises a sugar, the sugar is selected from the group consisting of sucrose, lactose, maltose, and combinations of the same, wherein the sugar is present in the polymer solution in the range between 20.5 g and 21.5 g per 100 mL of polymer solution;
wherein the crosslinker solution and the polymer solution form the non-Newtonian combination, wherein a ratio of anhydrous sodium tetraborate to the crosslinkable polyvinyl alcohol in the non-Newtonian combination is between 1:3 and 1:5;

delivering the non-Newtonian combination to a reaction zone in the wellbore, wherein delivering the non-Newtonian combination is configured such that the crosslinker solution is isolated from the polymer solution until the reaction zone, the reaction zone being defined as a point which allows the reaction between the crosslinker solution and the polymer solution to proceed to a completion time prior to reaching the alteration zone, the completion time being defined as the time to react substantially all of the crosslinker solution and the polymer solution, wherein delivering the non-Newtonian combination is configured to induce mixing of the polymer solution and the crosslinker solution,
wherein a rate of dissolution of the polymer solution depends on the temperature in the reaction zone;

allowing the non-Newtonian combination to react to form the non-Newtonian polymeric composition;
allowing the non-Newtonian polymeric composition to migrate to the alteration zone, wherein the non-Newtonian polymeric composition migrates due to gravity; and
allowing the non-Newtonian polymeric composition to interact with the alteration zone to modify the alteration zone.

2. The method of claim 1 , wherein the alteration zone is a loss circulation zone with a loss of circulation.

3. The method of claim 2 , wherein the non-Newtonian polymeric composition molds to the shape of the loss circulation zone forming a seal which controls the loss of circulation in the loss circulation zone.

4. The method of claim 1 , wherein the alteration zone is a shale formation.

5. The method of claim 1 , wherein the reaction zone is at the distance from the alteration zone of between 200 and 500 feet.

6. The method of claim 5 , wherein the Con zone is indicated by a pressure drop in the wellbore.

7. The method of claim 1 , wherein the completion time is less than 30 minutes after contact in the reaction zone.

8. The method of claim 1 , wherein the fluid is a drilling fluid.

9. The method of claim 7 , wherein the drilling fluid is an aqueous-based drilling mud.

10. The method of claim 1 , wherein the carbohydrate further comprises a starch.

11. The method of claim 1 , wherein the sugar comprises sucrose.

12. A non-Newtonian combination for reacting to create a non-Newtonian polymeric composition in situ in a wellbore, the non-Newtonian combination comprising:
a crosslinker solution operable to undergo a reaction to crosslink a crosslinkable polymer in the wellbore, the crosslinker solution comprising anhydrous sodium tetraborate and a drilling fluid, wherein a concentration of anhydrous sodium tetraborate in the crosslinker solution is between 0.1% and 1.5% by volume of the crosslinker solution,
wherein the reaction is operable to proceed to a completion point;

a polymer solution operable to form the non-Newtonian polymeric composition in the wellbore when brought into contact with the crosslinker solution, the polymer solution comprising the crosslinkable polymer, a carbohydrate, and water, the crosslinkable polymer comprising polyvinyl alcohol and polyvinyl acetate, wherein the carbohydrate comprises a sugar, the sugar is selected from the group consisting of sucrose, lactose, maltose, and combinations of the same, wherein the sugar is present in the polymer solution in the range between 20.5 g and 21.5 g per 100 mL of polymer solution;
wherein a ratio of anhydrous sodium tetraborate to the polyvinyl alcohol in the non-Newtonian polymeric composition is between 1:3 and 1:5, wherein a blend ratio of polyvinyl acetate to polyvinyl alcohol in the polymer solution is 45 to 1.

13. The composition of claim 12 , wherein the completion point occurs less than 30 minutes after contact between the crosslinker solution and the polymer solution.

14. The composition of claim 12 , wherein the drilling fluid is an aqueous-based drilling mud.

15. A non-Newtonian combination comprising:
anhydrous sodium tetraborate operable to crosslink polyvinyl alcohol, the anhydrous sodium tetraborate being present in a concentration between 0.1% and 1.5% by volume of the non-Newtonian combination;
polyvinyl alcohol operable to form a crosslinked polymer, the polyvinyl alcohol being present in a concentration between 0.4% and 6% by volume;
polyvinyl acetate, wherein a blend ratio of polyvinyl acetate to polyvinyl alcohol in the non-Newtonian combination is 45 to 1; and
a carbohydrate operable to increase the pour-ability of the non-Newtonian combination, wherein the carbohydrate comprises a sugar, the sugar is selected from the group consisting of sucrose, lactose, maltose, and combinations of the same, wherein the sugar is present in the polymer solution in the range between 20.5 g and 21.5 g per 100 mL of polymer solution;
wherein a ratio of anhydrous sodium tetraborate to polyvinyl alcohol is 1:3 and 1:5.

16. The composition of claim 15 , further comprising a drilling fluid.

Assignees

• Saudi Arabian Oil Co

Inventors

• Al-Olayan Abeer Mohammad

Classifications

• C09K8/514 Primary

  of natural origin, e.g. polysaccharides, cellulose (C09K8/512 takes precedence) · CPC title

• E21B33/138

  Plastering the borehole wall; Injecting into the formation · CPC title

• C09K8/206 Primary

  Derivatives of other natural products, e.g. cellulose, starch, sugars · CPC title

• C09K8/12

  containing synthetic organic macromolecular compounds or their precursors · CPC title

• C09K8/512

  containing cross-linking agents · CPC title